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restoring headlight lenses
#1
Posted 07 September 2010 - 07:06 PM
the headlights on my '95 legacy were very yellow, full of tiny cracks and swirls in the surface of the lenses. after about 2.5 hours of work, the headlight lenses, although not quite in new condition, are now very clear without yellowing. 95% of the swirls and cracks are gone, too.
i paid less than $20 for the kit, far less than the cost of replacing both headlight lens assemblies with new ones. very simple to use, no mechanical skills needed, just some patience.
the road is now brighter, too. :-\
#2
Posted 07 September 2010 - 08:03 PM
I hand treated mine with rubbing compound. They're not perfect or near new but at least they do light the way now. Time invested hand rubbing is directly related to how much improvement there is in the light level.
The kits generally include the buffing wheel to chuck into a drill - obviously it makes the task much easier and probably does a better job than my hand rubbing.
I'm just too cheap to buy one.
#3
Posted 08 September 2010 - 06:40 AM
#4
Posted 08 September 2010 - 09:59 AM
#5
Posted 09 September 2010 - 08:07 AM
the abrasives (sandpaper/emery) gradually smooth the surface, removing most of the pitting and cracking. depends entirely on how deep the cracks in the surface are as to how much will be removed. after finishing with the 2500-grit, the polishing compound is applied, which fills in the minor surface imperfections and produces a pretty smooth, clear surface.
the yellow haze in the lens surfaces was completely removed, and most of the pits/scratches/swirls were removed (but not all of them).
truthfully, the only thing you'd really need from the permatex kit is the polishing compound, as you could purchase emery cloth easily.
follow the instructions in the kit, and it should work pretty well.
wally
#6
Posted 09 September 2010 - 09:05 PM
The sanding/buffing I think we could all come up with ways to do. But thic clear sealer which stops them from getting bad again quickly is the ingredient I can't figure out how to source by itself.
#7
Posted 09 September 2010 - 10:06 PM
#8
Posted 13 September 2010 - 04:46 PM
#9
Posted 14 September 2010 - 08:17 AM
pretty much exactly the "before" and "after" condition of my lenses, using the permatex kit.
wally
#10
Posted 01 October 2010 - 12:45 PM
i have a 2000 dodge intrepid in the shop that needs headlight restoration so ill do that now to show you how well it works ill even time it
#11
Posted 01 October 2010 - 01:07 PM

to this.
30 seconds into it

and a quick result in under 2 minutes

with these tools

the rainx kit took waaaay too long and i broke a sweat sanding lol.
i left some of the headlight foggy to show how well it cleans and its super fast.. ill make a video with a timer if anyone wants to see
note i can make these way better with a little more compound and time but im showing you just how fast and easy this is
Edited by True2Blue, 01 October 2010 - 01:26 PM.
#12
Posted 05 December 2010 - 04:12 PM
The kits I've used have basically a clear coat that comes on little wipes.
The sanding/buffing I think we could all come up with ways to do. But thic clear sealer which stops them from getting bad again quickly is the ingredient I can't figure out how to source by itself.
this is where i am at.what do i use to coat it after wards?my time is valuable these days and i need to do this to my ol'ladies rig again.cheers
#13
Posted 12 January 2011 - 04:07 PM
Now I just need to restore my scratched up windshield. I'm looking for a suitable polishing compound.
#14
Posted 19 April 2011 - 01:58 PM
#15
Posted 25 June 2011 - 08:36 PM
Looks good.. but my car stays outdoors so in about a week or 2 my headlights are back to looking hazy again..
Anyone know of a product that helps long term?
#16
Posted 27 June 2011 - 03:57 PM



my method exactly.
wetsand with 600 (if it's real bad) 800 if its not)
wetsand with 1000
clean and dry headlight
tape off area for overspray
the lens should be very white and cloudy (make sure you sand off all the yellowness)
Paint the lens with a UV safe, non yellowing clear coat. GLOSS. I used krylon.
let the clear dry, and remove the tape and masking.
the clear coat will fill the scratches and level out and make it so smooth you will not need to buff them at all
#17
Posted 12 July 2011 - 10:26 AM
#18
Posted 07 August 2011 - 04:13 PM
#19
Posted 06 December 2011 - 09:06 PM
#20
Posted 07 December 2011 - 09:10 AM
#21
Posted 22 December 2011 - 12:33 AM
#22
Posted 22 December 2011 - 09:31 PM
yep. long term solution
yup,i got same result when i did my Outbacks lenses today..wondering if i should of wet sanded too..they weren't as bad as yours but did get major difference with the turtle wax stuff..
Not sure why i waited so long to do it..(have owned her since Sept)
#23
Posted 23 December 2011 - 03:04 AM
glass is good.
but my girlfriends eclipse...
yowch...
#24
Posted 30 December 2011 - 09:53 PM
it's like I hear two different opinions over this.
#25
Posted 30 December 2011 - 10:56 PM
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