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DaveT

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Posts posted by DaveT

  1. On my non turbo EA82s, for purge solenoids, and the egr solenoid,  I use Toyota solenoids.   Almost every Subaru solenoid I have ever had has died.  I am still using the same Toyota ones I got at a scrap yard in 1989.   I've had about 7 of these cars over the time from 1988 til present.  I don't know what model the solenoids were removed from, but it was a similar age as the car, so late 80s.  They are not unique, so it doesn't  matter.   3 ports, just have to test.which are equivalent function, replace the connector with the one off the dead subaru solenoid. 

  2. No hammering on aluminum cast parts.  Oil pump, distributor, big no, or expect it to break.

    #1 thing I have found to help disassemble these engines without breaking bolts, etc. - Heat the entire thing to 160-190 degrees F.   Easiest to do if it is still running, but a space heater and a heat gun will do it also.  About 2KW of heaters did it for me.

    #2 thing, Kano Aerokroil or similar penetrant.

    #3 patience!  Carefully turn bolts, etc.  feeling if the bolt is turning, or twisting off.  After years of experience, I can usually tell.  Once a bolt starts to move, if it starts to get stiffer again, stop, turn the other way, then go back to loosening, until it sticks.  Repeat many times.

     

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  3. The timing belt is an easy thing to check.   My experience with several of these engines is that the timing belt makes it about 60k miles, then snaps.  Not a big deal to fix, it does no damage to the internals.   New belts and idlers, re set the marks, and go.

    The sensor in the distributor could be bad.  The igniter transistor could be bad.  A wire between any of these could be bad.    The easiest thing to check is the timing belt.  Take the cap off, turn the crankshaft with a wrench.  Does the rotor move?

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  4. I had trouble with the gaskets between the head and exhaust Y pipe.  I made my own.  I used fiberglass body repair mesh.  Use a new normal gasket as a template. Start with a piece of aluminum foil.  Stack up 4 layers of the fibreglass, and work copper RTV or [higher temp] into each sheet, stacking them.   You only need the RTV where the metal clamping areas are, not where the holes will be.  Use a piece of .001" brass shim stock for the final layer.  Put this assembly between 2 flat plates, and put something like 20-30 lbs on top of it.  Let it set for several days.  The RTV will cure very slowly.  When it's cured, use an exacto knife and or gasket punches to cut them to shape.  When installing them, aluminum goes to the head side.  Use lock washer.  Re check after a drive or 2, to make sure the nuts stay tight. 

    The combo of RTV and fibreglass will squish more than the typical hard gaskets, and seal up.   The fibreglass won't burn away, and will protect the RTV from the exhaust gasses. 

    Note - I used the brass because I also made stainless exhaust pipes, and aluminum and stainless do not get along well in the environment involved.

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