I have recently purchased a 97 Legacy L with 68K on the odo. A couple of days ago the CEL came on. I had it checked and it came up P0420 "Catalyst efficiency below threshold (bank 1)".
I'd like to generate a discussion specifically regarding this code, it's possible causes, suggested trouble shooting/solutions, and actual fixes or attempted fixes.
I've done a search on the site and it seems that others are experiencing the same thing. I know that modified engines/exhaust systems are prone to this but that should not be the case for stock vehicles. Modded vehicles bring there own particular problems so let's stick to "stock" solutions if possible. Many of us have to pass emissions so ignoring the code is not an option.
I'll try to compile here the information that I have seen (I have tried to give credit when possible). Let's discuss them and please add, correct or clarify.
Some notes.
A. The FSM indicates that this code could also be triggered by a fault with either O2 sensors circuit (upstream and downstream). If so, there should also have been another code indicating that. Moreover, even with no O2 sensors at fault, the P0420 code could be triggered by a leak in the exhaust system (air entering the exhaust system).
Finaly the FSM states that you have to inspect the inside of the cat converter before deciding it's bad. (posted by Frag 3-20-04)
B. AFAIK the replacement interval for Subaru O2 sensors is 100,000 miles. (posted by 99obw 12-24-03)
Suggested solutions.
1. Use correct grade of good quality gas.
2. Ensure correct spark plugs installed.
3. The factory manual says if there are no other trouble codes showing, to (1) check for leaks in the exhaust system, or (2) remove the front and rear catalysts and check for damage at the face of the catalysts. (posted by Harborseal55 2-1-04)
4. I would start by clearing the code. If the code returns then I would replace the rear sensor. (posted by 99obw 12-24-03)
5. Replace the catalytic converter.
Any other suggestions? What have you tried? What worked/ didn't work?