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'82 Brat: Solid Axle Build *** DONE! :) ***


mcbrat
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not really. been too busy with my money pit house... or working on my '72 K20, though I did pull off the old winch cable that was damaged, and replaced with synthetic...

 

I just drove it a bit last night and parked it in the garage so I can swap in the Legacy MC.

 

I guess I did rebuild the carb this summer too.

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  • 2 weeks later...

hey, a little more done...

 

I forgot that about 2 weeks ago, I took off the damaged winch cable and replaced with 9k lb synthetic

 

Tonight:

1. took off stock MC and replaced with Legacy MC.

2. cut hole and mounted e-brake handle from a '97 4-runner.

3. made 1 bracket and tapped 3 holes so far for the axle mounting of the e-brake cable. 2 other stock '85 mount points I can use, and I'll have 1 or 2 more to make, and I'll finally have an e-brake again after 3 years...

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finally got out to test drive it today with the new MC... it's awesome. feels like it would stop on a dime now! and parking brake is nice too. finally having the hole in the floor to the tcase/shifter is nice too. takes a little bit of the noise away...

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and updating specs...

 

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- Vehicle Current Build Specs

- 1982 Subaru Brat GL

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- Engine/Ignition

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Subaru EA81 Engine

-hydro lifter block halves

-Solid lifters

-EA71 pistons

-Delta Torque Cam

Recurved/Rebuilt Distributor

Weber 32/36 carb with 155 mains

MSD 6A Ignition

Accel SuperCoil

 

 

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- Driveline

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Subaru '89 GL D/R 5 Speed

Suzuki '84 Samurai divorced t-case with stock gears

Toyota '86 4 runner rear axle, 58" WMS, 4.10 gears

Toyota '85 pickup front axle, 55" WMS + 2" wheel spacers to make it 59", 4.10 gears

Toyota '85 front and rear driveshafts to custom length.

Subaru '82 Driveshaft shortened and made with Suzuki joint/flange

Low Range Off-Road

-Toyota Driveline Adapter for Sami t-case (front output)

Trail Tough Rear Driveline Disconnect for Sammy t-case with Toyota driveshaft flange

Powertrax Lockright in rear

Front Range Off-Road Fabrication

-Full Float Conversion with

-Moser Chrome-moly Axle shafts

-Drive flanges

 

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- Suspension/Steering

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Jeep TJ Coils (stock), front and rear

Jeep TJ Bump Stops

Jeep TJ upper coil buckets (rear)

Toyota FJ80 Tie Rod Ends

Custom Design and Fabrication for SAS done by Chris @ Midwest Customs.

-4 link rear, 3 link front suspensions

-lower links are all the same length

-Steering linkage. machined toyota and Subaru pieces, welded together.

-cross-over steering

All Pro Offroad

-Pitman Arm

-.25 wall tie rod

-2" wheel spacers

Low Range Off-Road

-Toyota 23MM Tie Rod End Bungs

Doetsch Tech 8403 Shocks 32" extended, 18.5" compressed. (all 4 corners)

Ballistic Fabrication Coil retainers for TJ

Rubicon Express Large joints for TJ

Tera-Flex 2" TJ coil spacers in rear

Currie Forged Johnny Joints, 1" shank RH thread w/jams & tube adapters

Poly Performance Stuff

-4 axle brackets, 2 rights and 2 lefts, all with a 10 degree offset

-4 adjustable link mount brackets

-4 tube link brackets, 2 rights and 2 lefts, all with 10* offset

-3 upper control arm brackets flat mount

-1 upper control arm axle bracket 8"

-8 bushing kits

 

 

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- Power Steering Set-up

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Subaru EA81 PS Pump and lines

Subaru PS lines modified to mate up to Toyota lines

Toyota '86 IFS steering box and lines

Aftermarket Power Steering Cooler

 

 

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- Brakes Configuration

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Subaru '98 Legacy 1-1/16" bore MC

Subaru '88 (EA82) Hill Holder

Subaru '82 Brat brake hard lines - rebent/re-used

Subaru '82 Brat front soft lines (2)

Subaru '82 Brat T-fitting

Toyota '85 Truck Rear soft brake line

Toyota '85 Truck T-fitting

Toyota Tercel rear brake lines (2)

Toyota '83 FJ40 LandCruser Rotors (front)

Toyota '90 4-Runner V6 Calipers (front)

Toyota '79-mid '81 Supra rear calipers (rear)

Toyota '85 front rotors, turned down (rear)

Toyota '97 4-Runner e-brake set-up

Custom Hardlines

 

 

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- Custom Design and Fabrication

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Custom Design and Fabrication for SAS done by Chris @ Midwest Customs.

-t-case cradle and mounts

-subframe.

-Custom rollbar integrated with subframe

-Custom Driveshaft tunnel

-shock mounts (using Ford Explorer, and Dodge Charger mounts)

-rear bumper made from C-chanel beam off a John Deere Combine corn head

 

 

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- Other Stuff

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36x12,50x17 Interco SuperSwamper SX tires

Cragar Soft 8 wheels. 17x9 with 4" backspacing.

105" wheelbase (stock is 97")

52:1 crawl ratio

Suzuki '84 Samurai speedo cable

Warn Superwinch S4500 (S5000) (yes, I know, it's too small)

Master-Pull 9k Synthetic line

Sears DieHard Platinum AGM Marine combo battery

RCI 17 Gallon fuel cell with aftermarket fuel gauge in Pillar Pod

WabFab Off-Road Slider adapter for Hi-Lift Jack

Toyota '85 pickup tow hook

Cobra CB

Custom Exhaust

Subaru '72 "Fasten Seat Belts" lights (2, red) :)

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I had a slight left roll... lost both turn signals, and caved the side in a little more than it already was...

and you are looking up a hill climb here.  the Brat was almost flat upside down.  The pics from above help show actual position better.

slight-roll-1.jpg

slight-roll-2.jpg

brat-side-1.jpg

brat-side-2.jpg

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That had to be a fun extraction :cool:

 

1st winch pull was from the side to right me.

2nd set of pulls were from my front bumper to get me pointed up the hill. a couple short pulls and releases with some wheel turning to help

3rd set was hooking another winch up to pull me more away from the wall.

4th was the first winch pulling me up to a less steep area so I could pull the plugs.

 

after the cylinders were cleared, and plugs reinstalled, it started right up. one on my plug wires came apart and I jammed it together as best I could. after I drove back to camp I split the boot and repaired it better... and straightened out the fenders a bit...

 

this particular area of the park is called Crash Canyon :)

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Man you should have got that on video! Im trying to figure out exactly where you were headed and how you ended up there.

 

Glad there were no casualties or crushed fingers!

 

in the pic where you can see the guy standing, that's where I came from.

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  • 2 weeks later...

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