Hi, new poster here from Seattle. I have a 1993 Legacy wagon 2.2L with the EJ22. Yesterday I installed new timing belt pulleys (last year had a timing belt done due to a broken cam sensor issue, and didn't get pulleys replaced). The lower right cogged pulley blew apart. Noticed a high pitched chirping noise near the water pump. I replaced all the pulleys. Got the belt back on following the instructions and videos I found. Timing is great and runs like an absolute champ. Nice and quite and smooth running motor with full power. BUT, now I have a cooling issue that was not present before the timing belt pulleys job. When the car is hot, the temp jumps up to the hot mark. Ok I thought, so I replaced the thermostat this morning and still no change.
Now for the honesty part. I noticed some (combustion gasses?) bubbling up in the coolant last year and not wanting to have to pay for a head gasket job, I used half a bottle of bars leak. I know I know...but it has ran perfect all year until last week when the chirping noise came. The bubbles stopped, coolant stayed full and ran at normal temp.
I'm stumped because after doing the pulleys and getting everything back together and replacing the thermostat, It now overheats. I even filled up the radiator with the car at idle, facing uphill to ward off the air bubble issue?
Some of my observations:.
1. Upper radiator hose gets very hot and pressureized.
2. Lower hose that goes to the thermostat stays cool and not under as much pressure.
3. When it was cool enough to crack the radiator cap open, I noticed the upper hose was suctioned tight (looked shrivled up like all the air was sucked out of it). When I cracked the cap, I heard a loud swishing gust of air and pressure release.
4. When I squeeze both upper and lower hoses, it moves coolant at the cap so I don't think anything is clogged.
What in the world would I have missed during this? Water pump bearings felt great. Smooth and tight and could hear that it was moving water when I spun it when I took the radiator off.
Any ideas or things to try next? Thanks for your help! -Shawn
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