So it is done. I finally switched out the air suspension with some standard suspension. Lessons learned:
1. It is obvious that a shop will charge you to much for this conversion. My favorite shop, really good guys, said they could do it for me for $1150. Bah, I bought the car for $2300 for christ's sake. That's when I knew I'd be doing it myself.
2. Parts at the local wrecking yards aren't always the cheapest. Both local yards wanted $500 for a the 4 strut assemblies I needed. All in all, not that bad, but I just felt I could get them cheaper. I tried to negotiate with the yards. The conversion from air to standard was obviously too common to have any ground to negotiate from. They knew they'd be able to sell those parts to the next customer, so why lower the price for me. Can't blame them for that. I put an ad out on craigslist.org and got all my parts for only $200. They're the same as what I would've gotten from the yards.
3. No suspension sucks, and power tools rock. So I started working the suspension. Those damn self locking nuts got the better of me. I need an air compressor and an impact gun. I wasted hours trying to break those nuts free, then decided to visit a friend of mine east of here. The wagon went east, on no suspension. My air compressor wouldn't inflate the system at all anymore, so I rode on nothing. I felt like I was in a covered wagon on the Oregon trail. Every little bump bounced me all over the place, and the entire trip was on smooth interstate. Ugh, my back hurt by the time I got there. Then his impact gun took the strut-to-knuckle nut off in about .056789 secs. That was the only hard part of the job for me, and the power tool took it off faster than I could sip my beer.
Well, with the right tools, the job was done in 3 hours, with a break for dinner in the middle. Easy, peezy, lemon squeezy.
Thanks for all the info guys!!!
For those of you looking for standard suspension to convert your air system ... put an ad out, and check the classifieds for parts cars. Mucho money savings!!!!
Total cost: $208
Strut/spring assemblies = $200
Half rack of Rainier Beer = $8