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More electrical fun, again.


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Getting ready to strip and rebuild the Hatch, put a fresh battery in it, and fired it up. All the warning lights are on, the voltmeter is going nuts but staying below about 10v, and it won't run over an idle for more than about 10seconds at a time, even though it starts back up fairly quick. I'm thinking that either mice got into the harness again, or the voltage regulator is dying, unless this is another one of those known issues these cars can have.

My options right now are to either track out this problem, maybe pull the main harness out, inspect, and re-wrap, or strip it all and run bare essentials with my own harness (I have made harnesses before, and don't have any issues with that).

At least this time around the car is actually down, and I can afford the time to screw with it-

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Ok, I know that this thing isn't electronically controlled, but it still has that goofy PCM under the dash. When the car is running, the little led is on, but once it starts to die out, the light goes out (somewhere around 800rpm) and stays out. Once I turn the key off and back on, the light comes on and stays on. The fuel pump has power intermittently, maybe for about ten seconds after the engine first fires up, then shuts off.

None of the connectors look bad, all the fuses are good.

I'm starting to lean heavily towards ripping the harness out and doing my own when I swap the engine and throw EFI on it, but I would like the car to move under it's own power for more than 10seconds at a time right now.

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The ECU does not control the fuel pump. The pump is controlled by a Fuel Pump Control Unit (FPCU) located right above the hood release cable mount under the drivers kick panel. It's got a 6 pin connector on it (only 5 are used on feedback vehicles). It gets ignition power from the accesory circuit to run the pump for like 2 seconds (it's got a timer in it). Then it gets power from the ignition coil positive, and the tach pulse signal from the negative side. If the engine shuts down it cuts power to the pump to prevent fires in case of an accident. The other two pins are fuel pump power, and ground.

 

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It does have a narrow band 02 sensor, a coolant temp sensor, and it uses the tach signal to determine engine RPM. With a carb that's really all it needs (TPS wouldn't be useful because in a carb fuel flow is accomplished with engine vacuum, not an injector). It uses two "duty solenoids", a main, and a slow speed solenoid. These are switched on and off rapidly (as in many times per second) by the ECU. The frequency (or duty cycle) of the solenoids determines the amount of engine vacuum that is allowed to act on the fuel flow. If the 02 goes lean from stoichiometric, the duty cycle increases and allows more fuel in, and if it goes rich it works the other way. Despite all the vacuum lines, the system is extremely simple in design - the duty solenoids rarely fail, and most problems are related to bad vacuum lines, bad 02 sensor or CTS.

 

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Are you sure about that? I dropped the exhaust out of it a few months back to put on new flanges and front pipes, and there was no O2s in the exhaust anywhere. My 82 had one in the center of the Y at the front of the cat, but none for this one, as near as I can tell. Although, if it's supposed to have one, that could explain why it gets 25-27mpg.

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Are you sure about that? I dropped the exhaust out of it a few months back to put on new flanges and front pipes, and there was no O2s in the exhaust anywhere. My 82 had one in the center of the Y at the front of the cat, but none for this one, as near as I can tell. Although, if it's supposed to have one, that could explain why it gets 25-27mpg.

 

100% positive. The 02 is the only real sensor it's got. Besides having owned two of them, I have the FSM open on my desk.... ;)

 

Y-pipe could have been replaced before you got it. Look for the 02 connector in the harness right above the tranny.

 

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