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83 Brat front hubs rattle


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Got this Brat a year ago. 130,000 miles and it's in very good condition. Appears to not been off-roaded. I did replace the front axles as the boots were torn, Noticed a little rattle 6 months ago and tightened the big nut on the axel. This lasted for 1000 miles and the rattle came back. I replaced the hub and cone washer. Now the other side started the same thing. I can't tighten the nut anymore and there's still play around the cone washer. What gives? I'm not finding anything in the forum, which is a first. Maybe I'm not searching correctly? Not seen this problem on our other 2 Brats that are used hard.

post-17797-0-70282000-1384786180_thumb.jpg

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Sounds like you need to check the washer that goes between the castle nut and the cone washer. Not sure if the EA81s and EA82s are the same, but at least on the EA82s that washer needs to be convex out, so it makes contact with the inside of the castle nut and the outside of the cone washer, otherwise it won't hold the torque.

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