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EA81 Turbo


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What are thoughts from folks who have had them on reliability, etc, I have heard people say they were junk and I have heard people say they were super good and reliable.

 

What all is involved in swapping in a EA81 T  in place of an NA EA81?  What if I don't have the turbo harness, is their an easy way to wire the fuel delivery?

 

Bellhousing is the same correct? it could be mated to a 4speed DR without issue?

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They bolt in the same as any EA81. They are old and rare. The heads crack easily. Overheat it and it's junk. The EFI is multi-port. There is also a knock control box hidden in the fender that most people overlook. As far and engine management if you don't have ALL of the factory stuff then you are probably on your own with Megasquirt or something.

 

Reliability? That is totally dependant upon the builder and the driver. Put it together at near stock boost pressure, start with a BRAND NEW cooling system and maintain it. It will probably last quite a while. Fall behind on the maintenance and it's junk. 

 

That said I have (2) EA82T engines, like them both, and (2) EA81T engines that I am currently building. I had a factory turbo Brat for a while with DR manual swapped in place of the 3at. It was a super fun ride. If not for terminal rust I would still own it.  Do it and post LOTS of pics!

 

Good Luck!!

Edited by Crazyeights
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What are thoughts from folks who have had them on reliability, etc, I have heard people say they were junk and I have heard people say they were super good and reliable.

 

What all is involved in swapping in a EA81 T  in place of an NA EA81?  What if I don't have the turbo harness, is their an easy way to wire the fuel delivery?

 

Bellhousing is the same correct? it could be mated to a 4speed DR without issue?

 

Unless you have one of these gems handy its likely not worth the effort. Ej adaptor plates are surprisingly affordable.

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the EA82T had a lot over the EA81T as I can see, never experienced though - in that EA82 mpfi and turbo are as mentioned above - twin port inlet manifold, yet EA81T is not twin port inlet manifold or at the head - correct me if wrong though. Something that made EA81 engines reliable - was minimal smarts - just a module in the dizzy. A81T start to use ECU and knoclk modules that need sensors in good working order, lots of good readings, good earths and power supplies and yeah people tend not to care a lot for cooling systems as they age.

 

I still plan to whack on an EA82T exhaust on a spare EA81, slap on the spfi inlet, rig up water supply, oil supply for a EA82 hair drier and let IMPCO take care of fuel delivery - no ECU, no knock module, maybe a boost retard system i have kicking around that came off a supercharged EA81 that ran propane.

 

Engine metal temp sensors for loud alarms .....

 

Dreaming huh :)

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I built a turbo setup on my na ea81 and it really scoots with big tires on. But I redid the engine. It's a fun car. Is it sti fast? No. But it's easily twice as fast as when it was na and I'm running 4" taller tires than stock. but mind you the heads are different and I have put a bigger cooling fan on. As soon as the fan turns on the gauge drops drastically. But with the money I have into this engine /turbo setup I could have built a ej engine and swapped a 5spd for the same price. But I've always wanted to experiment with a turbo so I went ahead and built it anyways. Just because I'm stubborn and didn't want to go mainstream just yet with an ej.

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so scubaroo, can you detail just what your NA build was please? Like std NA pistons compression? , std NA heads?, turbo from ? turbo pipe ? fuel system and manageent? knock control?

 

I just wanna slap all the stuff on a going EA81 with its 510,000km on it, low budget experimenter for starters, and see you with spend more to be different, basic, simple, and achieve what you did :)

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I know people will and probably already do shake their heads at how I did it but it works and I tried doing it on a budget. when I started I used the original engine that had 170k miles on it. Pulled the heads off and all 4 cylinders still had the hone marks in them. I didn't touch the short block at all. I ported and polished the heads and when I say I ported them I mean I took a TON of material out of the exhaust runners and bored it out to gasket match it. I gasket matched the intake side of the head and cleaned up casting ridges. Installed new valve Seals and gaskets and painted it. I used an ea82 spfi intake manifold and welded the weber adapter to it and welded the egr ports up. Jetted the webber up big: 155 primary 180 secondary and 60 double pump accelerator pump jet. I used an rhb5 vf7 off an 87 ea82t. Made my own uel header out of 2" pipe. Made a divider plate on the down pipe flange to run a 1" Screamer pipe off the wastegate and a 2.5" turbo back exhaust with new cat and an obx resonator. spfi fuel pump with a mallory 4309 rising rate fuel pressure regulator. I couldn't get enough fuel through the weber under boost so took the carb off and went spfi. Bolted all down and got it running na. Hooked the turbo up with the maf on the intake side of the turbo and the turbo blowing through the throttle body. It runs great just can't find a good coolant temp sensor so it's having issues starting. I run stock 7psi through this setup and can roast the tires into second gear. I'm going to add a cold start injector into the boost pipe before the tb for a second injector under boost. it will be hooked up to a boost switch to turn it on and flow will be regulated by a fuel pressure regulator. The spfi handles the boost just fine but at the top of second and in 3rd and 4th it runs stoichiometric (14.7) as soon as the computer figures out how much air is flowing through the maf. Other than that it provides enough fuel as you enter boost but like I said as soon as it figures it out it dials it in to run (efficiantly). Was it fun to build? Yes, as I've always wanted to build a turbo engine. Was it worth it? Kinda. Was it easy? No, not really. If I had the money to do a full blow crazy build on one with stand alone efi managment, would I ? Heck yeah! Its all in what you want. I sourced my parts and figured out how much it would cost First. Weighed my options and still went with it rather than an ej. Like I said I'm stubborn and I like to play mad scientist and experiment with things just for the hell of it even if people think I'm crazy.

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@ Scoobaroo84

 

For a new CTS I used the following from O'Reilly Auto Parts on my '88 SPFI;

 

IDI Brand sensor - #17-1233

BWD Brand connector- #28419A

 

Spliced the connector into the Factory harness, keeping the original CTS connections. Just cause..

 

Made big improvement in my gas mileage, and 1st starts, was wanting to flood out.

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@ Scoobaroo84

 

For a new CTS I used the following from O'Reilly Auto Parts on my '88 SPFI;

 

IDI Brand sensor - #17-1233

BWD Brand connector- #28419A

 

Spliced the connector into the Factory harness, keeping the original CTS connections. Just cause..

 

Made big improvement in my gas mileage, and 1st starts, was wanting to flood out.

@TomRhere

 

Thank You for this ^^^^

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I know people will and probably already do shake their heads at how I did it but it works and I tried doing it on a budget. when I started I used the original engine that had 170k miles on it. Pulled the heads off and all 4 cylinders still had the hone marks in them. I didn't touch the short block at all. I ported and polished the heads and when I say I ported them I mean I took a TON of material out of the exhaust runners and bored it out to gasket match it. I gasket matched the intake side of the head and cleaned up casting ridges. Installed new valve Seals and gaskets and painted it. I used an ea82 spfi intake manifold and welded the weber adapter to it and welded the egr ports up. Jetted the webber up big: 155 primary 180 secondary and 60 double pump accelerator pump jet. I used an rhb5 vf7 off an 87 ea82t. Made my own uel header out of 2" pipe. Made a divider plate on the down pipe flange to run a 1" Screamer pipe off the wastegate and a 2.5" turbo back exhaust with new cat and an obx resonator. spfi fuel pump with a mallory 4309 rising rate fuel pressure regulator. I couldn't get enough fuel through the weber under boost so took the carb off and went spfi. Bolted all down and got it running na. Hooked the turbo up with the maf on the intake side of the turbo and the turbo blowing through the throttle body. It runs great just can't find a good coolant temp sensor so it's having issues starting. I run stock 7psi through this setup and can roast the tires into second gear. I'm going to add a cold start injector into the boost pipe before the tb for a second injector under boost. it will be hooked up to a boost switch to turn it on and flow will be regulated by a fuel pressure regulator. The spfi handles the boost just fine but at the top of second and in 3rd and 4th it runs stoichiometric (14.7) as soon as the computer figures out how much air is flowing through the maf. Other than that it provides enough fuel as you enter boost but like I said as soon as it figures it out it dials it in to run (efficiantly). Was it fun to build? Yes, as I've always wanted to build a turbo engine. Was it worth it? Kinda. Was it easy? No, not really. If I had the money to do a full blow crazy build on one with stand alone efi managment, would I ? Heck yeah! Its all in what you want. I sourced my parts and figured out how much it would cost First. Weighed my options and still went with it rather than an ej. Like I said I'm stubborn and I like to play mad scientist and experiment with things just for the hell of it even if people think I'm crazy.

 

^^^ this is what forums are all about ! Someone who feels a bit differently about something, and does it - just needs a prod to share it :)

So, looks like you used standard carb heads to modify.

Now, do you know how to get photos onto your post above - I need to see this !! Send me a message if you like ...

 

the 1" screamer pipe is that Mazda rotary like extra exhaust pipe directing the release valve exhaust away further down the pipe ? How far did you take it before plumb into 2.5 exhaust ?

 

The spfi did not have knock control ? You went full spfi so got their spfi disty in the EA81 - did you do anything to retard boost timing, stake the disty - can't do that to an spfi internals ? Timing setting ?

 

See whhat you have created :)

Edited by jono
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So that cts is about the same ohms as the factory one?

 

Yes.

 

Web site gives the Subaru number of 22630AA000.

Checked that number against a Dealerdhip site and it was listed as a replacement part for the SPFI systems.

 

I know my Wagon is happy with it.

 

Gee. I can even quote now.

I be even Happier.

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Jono my Screamer pipe is dumped, meaning it dumps to atmosphere so under vacuum the car is quiet but when under boost and the wastegate opens it's loud. It dumps right behind the font axle, just goes straight down off the turbo. That's right I used stock carb heads and stock comp ratio. I didn't mod the dizzy other than the mods to get it to fit in the ea81. I run non ethanol premium 92 octane In it so it doesn't detonate. even though it's over a dollar more a gallon, for a 12 gal tank it's worth it. I took it for a test drive yesterday with a friend to show him how much more power it has and constantly monitored my gauges. I had boost creep spike up to 9psi. It handled it fine with no knock. Still needs a bit more fuel. Boost enrichment system is next on my list. Just buttoned up the interior and interior wiring for now. you can see my build thread under "project scubaroo".

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Thanks for all the input, this gets me thinking. and and a couple things that were not addressed- The power steering resevoir is different in a turbo motor, I assume to make room for the turbo. There were differences in the rest of the power steering system, too. So how much of the steering needs to be swapped out if putting an ea81T into a ea81 car. Also what about the engine cross member?

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Thanks for all the input, this gets me thinking. and and a couple things that were not addressed- The power steering resevoir is different in a turbo motor, I assume to make room for the turbo. There were differences in the rest of the power steering system, too. So how much of the steering needs to be swapped out if putting an ea81T into a ea81 car. Also what about the engine cross member?

The reservoir on a ea82 is the same as a ea81t but not sure on mounting is different. The pump inlet/return lines are routed on different, but could be easily made to work. The ea81t cross member is notched for the header. A regular ea81 cross member could be notched to work though.

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EA82 XT PS pumps were different from non XT in the reservoir size/position. You looking at EA81 PS or EA82 PS ?

I notched a few EA81 non turbo engine cross members. One has been tested over 100,000km , the other welded by a boiler maker and got his certificate number stamped on the job - ready to roll one day :)

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