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Showing content with the highest reputation on 09/21/25 in all areas

  1. Found a way to save these hard-to-come-by pieces from death by rust. Start by removing rear axle & seized stub axle as a unit from rear trailing arm. Hammer out with block of wood & BFH or dead blow hammer Or my favorite though some will object - a ball peen in stub end & 4 lb drilling hammer. Next remove axle shaft from inner CV/DOJ cup. DOJs are easiest. Boot, outer lock ring, then pull everything else as one. Swab out old grease with rags. CVs require a few more steps, like rocking inner race & cage to one side, removing 2 balls, back the other way then last 2. Then work cage & inner race out - they do come out. Notice hammer marks on CV. Futile attempts to get the bugger off the stub. Note difference in how cup plugs are installed. CVs - plug hollow side up. DOJs - hollow side down. Use an awl to punch a starter hole in cup plug then screw a 1 inch or longer #10 sheet metal screw in which will lift the plug out of the recess. This exposes the end of stub axle. You might have to give seized parts a good soaking overnight with Kroil or other penetrating spray before press work. Install bearing clamshell around DOJ/CV just above dust shield, then place this in between heavy duty plates in 20 ton press. Use 4-6 inch piece of 5/8-3/4 inch round stock with ends squared up on end of stub to press with. Not too long or it may become angled & then bend easily. Plug for swagoffroad products: http://www.swagoffroad.com/SWAG-MACHINED-ARBOR-PRESS-PLATES-PAIR_p_7.html Pump press until either stub starts moving or feels like all 20T pressure is there. Rap on outside of cup a little with hammer to jar it. Helps align things for removal. Relieve pressure & turn cup some. Rinse & repeat until stub comes loose. Did this for alexbuoy & one of his took everything my old Enco press could muster. Finally came loose with a loud bang causing everything on press to jump. Bead blast or wire brush stubs. Hammer holes in cup plugs flat then soft solder holes shut. Clean up flux on plugs. Install with Permatex No. 1 or similar. Remember DOJs - cup plugs down. CVs - cup plugs up Apply anti-seize to splines after re-installing in rear arms. Both ends. Don't forget the rubber washers on short ends of stub axles. Hope this helps save a few axles & stubs in the future. Parts for EA cars are getting scarce.
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  2. Hello. I apologize if this is the wrong place to post this. I recently acquired this 1986 Subaru GL Wagon AWD/3spd auto. I made an account here a few years back while helping a friend with his '87 Brat. If I'd never worked on that Brat I wouldn't have given this $500 listing the time of day. The car is relatively clean for sitting in field in Odessa, TX exposed for a decade. Some rust under the cowl visible from the engine bay from debris sitting in it. Then some from a failed brake booster or master cylinder that was leaking. I'm technically the second owner since the guy I bought it from didn't register it, tried getting it to run off the fuel tank, failed, and gave up on it. Today I got around to setting up a Home Depot bucket fuel pump setup and ran it straight to the carb. I changed the oil and filter because the filter looked ancient, topped the radiator and reservoir off with some distilled water, and charged up the battery. I was surprised when the car eventually was able to run on it's own at about 1200-1500rpm. The carb was dripping fuel so I didn't want to run it long. The temp gauge climbed up a bit past halfway, so I quickly set some bricks around the tires to test the transmission without rolling away. I was able to roll forward and backward so I called that a success and shut it down. I noticed a burp in the coolant reservoir and some bubbles inside for about a minute after shutoff. I'll do a combustion leak test on it to verify. I'm going to list some major items that will need to be addressed before it even goes on a test drive. Engine - Verify if this engine needs head gaskets. Then go through cooling system and timing belt. Carburetor - Weber swap or try and work on this stock Hitachi Complete braking system refresh - Including the booster, master cylinder, and rubber lines. Transmission Drain/Fill and filter. Some less major items that will need to be addressed. Headlights housings are rusted through and don't work (I guess from filling up with water?) I'd probably try and find some sealed beam DL headlights and grille. CV Axles - All 4 CV boots are leaking and they'll probably fail pretty quickly. Suspension looks original. Door locks don't work and the passenger rear door is stuck shut. Rear hatch struts. left turn signal works with hazards but not stalk. No spare tire. But I have all the hardware that retained it. I think the battle going forward is going to be parts availability. I'm spoiled from working on Toyotas. I remember struggling to even find shocks for my friend's '87 Brat. The automatic transmission is also a downside if it ends up having issues. I've found a number of great write-ups on this forum and some other websites so I have that on my side. Here are some pictures and videos to go with my random assortment of thoughts.
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