
WAWalker
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Everything posted by WAWalker
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You answered your own question below. Didn't you? You "inspected" 5 axles, only one was "acceptable" to you. If quality is all the same just packaging is different, how does this happen? So you have seen the inside of enough NEW OE Mitsubishi CV joints to know what kind of finish Mitsubishi requires? Or you have the specs that Mitsubishi provided their axle manufactures? Or your just really really good? Five minutes total for inspecting axles and what, 2-3 days of down time for an axle replacement= Inconvenience for a customer, and loss of profit. Your not a working tech these days are you? I've installed many axles that didn't "feel quit right" that have turned out to be just fine. That could just be that I'm not competent enough to "feel" the quality of an axle though.
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Rough idle
WAWalker replied to e4620's topic in 1990 to Present Legacy, Impreza, Outback, Forester, Baja, WRX&WrxSTI, SVX
Tight exhaust valves= Burned exhaust valves= valve job/new valves. It is difficault to say what your problem may be without sitting in your car, but....................................................... -
Rough idle
WAWalker replied to e4620's topic in 1990 to Present Legacy, Impreza, Outback, Forester, Baja, WRX&WrxSTI, SVX
As EVOthis mentioned...................I think a vacuum gage would be your friend right now. A worth while perches if you don't have one. If valves are tight, vacuum readings would be invaluable at this point. Believe me I have seen this before. If you put many miles on with tight valves, you are going to be out of luck. I truly hope it is something simple, but I wouldn't take my chances knowing the history behind all of this. -
This is a pic of a transfer case I had laying around. You do not have to remove the entire transfer case. As I said..............9 bolts, shift linkage yoke, everything eles to get to this point should be obvious. Once tail housing is off, you see this. The output shaft with the bearing and gear pulls right out. Below that is your viscous coupler. It will pull right out also. This is your viscous coupler. Pop in an new or good used unit, reinstall every thing in reverse order. Really a very basic easy job. No special tools or press needed. If you buy a new VC, it will come with a new bearing already pressed on.
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The new viscous coupler comes with fluid sealed in it. You don't disassemble the VC. The only part of the trans. that needs to be removed is the very back part of the housing. There are 9 bolts holding it on. The shift linkage yoke needs to be removed. Just knock the roll pin out. I'll take a picture for you.
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Rough idle
WAWalker replied to e4620's topic in 1990 to Present Legacy, Impreza, Outback, Forester, Baja, WRX&WrxSTI, SVX
As I remember it...........................They did not get the valves adjusted properly the first go around with this car. Can you be sure they got it right this time. If not..................DO NOT drive it for awhile to see if it gets better. It can only get worse if the valves are tight. Sounds like you are back to square one. -
The ECU uses manifold pressure to monitor EGR flow, via the MAP (manifold absolute pressure) sensor. When the EGR valve opens it causes a change is manifold pressure. If the ECU doesn't see enough change it will flag a code for EGR flow problem. If this filter to the MAP sensor is restricted (doesn't take much), the manifold air pressure readings are not necessarily affected. But the slight change is pressure when the EGR valve opens is not detectable.