Started out with draining the gas tank saturday morning... found next to nothing in the funnel filter after ~7 gals. were drained, pulled the sending unit (thanks GD) and rigged up a small marker light bulb on a coat hanger wire for a look inside. The tank looked really clean inside, and I could not see any blockage in the ~3 inch tall nylon-mesh screen inlet pickup in the tank... watched while a friend blew back thru the line with air... nothing. So I buttoned it back up and T'd a low pressure gage into the line going to the carb from the front filter, taped the gage to the w/wiper arm and went for a test drive.
The stock Subaru pump would run about ~.75-1.25 psi at idle and drop off to zero under load in 2-3rd gear, you could get ~.5 psi higher idle reading pinching off the upper (return) hose on the front filter, but pressure would still drop to zero under load with the lean missfire/power drop-off shortly afterwards (as the float bowl ran empty).
A good friend happened to have a new in the box "Holley Red" pump lying around... so we cobbled it in there for a test, paper work in the box said the pressure is preset at 7 psi. At idle the pressure was around 2.5-3.5 psi.... on the test drive, trying to load it down good, I could get it as low as ~1.5 psi. on a 1500-6000 rpm pull at wot in third gear... at cruise it would hold a steady 2.25 psi.
So the holley pump got tied up under the car a little better and will drive it this week as a longer term test, while I'm deciding what to replace it with... as the red pump is a little too big to fit nicely under there.
Car seems to run great, idle rpm may have increased a bit, I will check the calibration or the gage I used in the test, against a HEISE CMM I have here at work... as the indicated pressures seemed a bit low... never the less... I beleive the cause of the problem was confirmed..
IASUBE