January 30, 200818 yr Hey, first time poster! I just got a 90' Loyal 5speed 4x4, Got it for my daily driver (awesome car mechanically and to not stick out; as sometimes that's good). Anywho; I have a bit of a problem my fan does not work for my climate control system! I can turn the knob to any setting and I get nothing, no noise, nothing. What do you Subaru gurus think? resister, switch, motor...what is the common cause. Thanks, -SuperchargedRS
January 30, 200818 yr Either the motor or the switch. The resistor isn't used in the high posistion so it shouldn't be that. You'll just have to test the motor and see. Its right there under the glove box. A few screws and the glove box comes completely out allowing complete access to it. Jumper 12v to the motor and see if it spins. Might be clogged up with mouse nests, etc. Niether are common failures - in fact usually the resisitors fail. But being you don't have any speeds at all - it's either the switch or the motor.... or a fuse - don't forget those. GD
January 30, 200818 yr Author THANKS, will check tomorrow, by the way are there any tricks to remove the switch if that turns out to be the problem? Thanks, -S *oh yea, fuse was first thing I checked lol
January 30, 200818 yr I can't recall any big issues off the top of my head. You'll have to remove the surround to get at it IIRC. The only real trick is taking your time and not going nuts and breaking or cracking the surround when you haven't got all the screws out. Some of them are hard to spot so take your time and loosen slowely. But it's probably not the switch. They really don't fail much. It's more likely the motor, a power supply issue, or mice nest, etc. GD
January 30, 200818 yr Also - if the motor is jammed, then there's a good chance the resistors are shot too. The motor will pull high amps if it's not allowed to turn, and the resistors rely on the airflow from the fan to cool them. High amps + no air flow = blown resistor block. Junk yard, or make your own if that's the case. You can find quite a few threads on it around here. Nichrome wire and the special flux to solder it isn't too expensive so making your own is actually feasible if you can't find a good used one. Or just live with high only. GD
January 30, 200818 yr Doubt that's the problem as GD pointed out it could be the relay also. It's in a tangled web of wires above the ECU by the steering column As for the blower and resistor block look under the glove box for this
January 30, 200818 yr Since you have no function on any speed, it's probably the relay. Pull off the lower dash panel from driver side. Way up behind the dash, to the left of the column, is a group of four relays. The blower relay is the one with the white connector.
January 30, 200818 yr A more or less simple test is to pull the plug apart going to the motor. Check the harness side for battery power on the green with a white tracer wire when the key is in the run position. It comes from the relay. Speeds are controled by the negitive side of the motor passing through the switch and the appropriate resistor. Hope this helps
January 31, 200818 yr yep, before you pull the dash apart to get to the switch, check the relay. Had a friends car with charred contacts causing the fan to not work. Note that I Would measure 12v at the plug to the fan, it just couldn't carry any current due to the bad connection at the relay. -Dave
February 24, 200818 yr Author Well I have been swamped. Check the thing out and I get +12vdc on the green wire, guess it's the motor. what is the best way to check the resistors before I get the motor? Thanks, S
February 24, 200818 yr what is the best way to check the resistors before I get the motor? Remove the block assembly & look at them. They are coiled NiChrome wires. If they are broken, they are bad. There are 3, the finest one, for the lowest speed is fragile, and often burns out. Be careful with the removal & handling.
February 24, 200818 yr Ok so, speed 1 & 2 are out, can I re solder them? Not easily. You need silver solder IIRC, and special flux to solder Nichrome resistance wiere. Plus the old stuff is brittle. You can buy new Nichrome wire, wrap it around a pencil, and then using the special flux and silver solder you could make your own new windings. A bead of RTV across the top should keep the coils from shorting and withstand the heat assuming the blower motor keeps cooling them. GD
February 24, 200818 yr Ok so, speed 1 & 2 are out, can I re solder them? The OEM nichrome wire can be solderd to the terminals. The problem is they usually break in the middle. Solder won't stand up to the heat. I got some NiChrome wire on ebay - matched the gauge. Wind the same number of turns, same diameter, and you have a new resistor. Not all NiChrome solders, however. I'll have to braze my new resistors.
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