Everything posted by electryc_monk
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having issues with ea82t rebuild
Geee on the bluw wagon engine revamping... i used Moly-B grease applied with an acid brush to the top of the HLA and the under side of the Rocker Arms.... then i easily put the cam tower on and had a easy go at it. oh and i even had a thin film of Moly-B on the top machined surface of the rockers and the cam lob's too. just for good measure.
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how to for td04 and a spider manifold on ea82t?
smog worries? IF your gonna do a spider swap then here's the simple factor that caleb was tossing your way.... If you have an 87 vehicle then the wiring will plug n play.. if your car is an 88 or newer then its fun with but-connectors or wire splicing funn at the two main connectors. yes there are a few other issues with wires and timing and belts.... and I'm gonna get slapped for this i'll bet but, anywho - here goes.... I'm wanting to sit the spider setup on the block but i'm thinking i can keep the v-belt pullies for now as the A/C system is chargered and presumably still cooling when engine is put in. Instead of going to the serpintine system and having the A/C system gone thru and all that..... afterall i still have the skin-mod's to do too stilll.... (yeah i can hear both Caleb and Mike's clan wndering when I'll be back to tejas.) I'm beginning to feel a tinge of guilt.. can ya believe that?
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move over EJ22 swap, I need a quasiturbine!
well how about this for starters.... I have been in telephone tag with Bruce at "Freedom Motors" on a diesel-hybrid idea for about 6 months now... did the email only route for the first 5 months due to the trucking company time it finally can to me calling the office and getting him *in his office one day* and he remembered my email idea - only because it came back to him undeliverable anywho they are currently in production testing with a contract for two significantly smaller units that will be diesel powered. And charge cooled. The oddity is they are going with 9.0:1 ratio and electric assist ignition. The fact that LPGsuperchargerdbrumby(sp) is the *downunder* voice to chime in along with okami and I (outta texas) and my step dad up here in michigan.... no one else seems to know of/ vocalize or have thought about the implications of a 1300CC twin rotor or 650cc single rotor N/A diesel rotory engine. He told me that if an investor would help with about $150-250K then they could whip-out a 650cc or 1300cc diesel system too but alas i'd have to pony up about $7200 for a 1300cc engine or about $5200 for a 650cc rotory engine for testing/R&D-ing. Of which If i had about 5-8K more in aside I might consider jumping at it anyways..... I have a few tidbits that he emailed me and that He's willing to keep in touch so i figure in a few months I'll call him again to see what's going on with the developement that *isn't ready for the news*.... as for the 1300cc weighing in at about 120lbs and the 150HP that is N/A system..wild eh? But that's petrol not diesel. :-p now to go look at the links y'all have shown here....
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Roof weight limits?
okay rough reply: two sections of tubular (square) steel approx. 4"X4"X7'(or less? as its the width of vehicle in mind) each piece of steel is a cross bar "pinch-plated to the tractors two frame rails. 4 pieces of ramp (two for the vehicle to be strapped to in "piggy back fashion on the rear of the last tractor) and the other two to be used as actual ramps up onto the strap-down ramps.... then stored(bolted) to the sides of the ramps that are bolted to cross beams... there thats the steel design i saw in person that fellow was using for his minivan for this same purpose and the whole setup he welded together weighted in about 600 lbs.... hows that now? (i hope its less jumbled) I'm looking at useing two sets of aluminum ramps from a company that has been making them for some time... or someone recomended that might be cheaper??? and that way shave off a few hundered pounds of steel for a 100 or so pounds of aluminum? shade and sweetwater, electryc monk
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Roof weight limits?
<delurking mode><activated engine brake> So i have a question not to be a surprise but, "surprise": If someone has used a home made or "thule" rack setup of just a couple or a few trim mounted pieces ...say 2 oe 3 and would anyone offer up a weight limit for the total roof rack for safety sack? I'm working on a kit design for hauling one of my wagons "pigyback style" on the back of one of the tractors I'd be *hauling/moving* from where ever to whereevere... And I have a weight from a fellow driver who uses this idea with his minivan and its an all steel setup that weighs in at just over 600 lbs. so without further ado i think i'll goto bed and update more tomorrow i guess.
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ummm worst case senario
looks like its definately time to plan a rebuild now. If I'm gonna have to take the head off and put a new one on due to the : valve assm. or HLA not holding the rocker arm in place long enough as it popped right back out again when i got it to start. I guess I'll be planning a spring time removal and rebuild of the engine. Est cost (not including my labor): set of heads (got them still in the bags) $80 gasket set(Approx?) Spider intake (got it in Tx stored currently) IC from starion (in tx and one tube left to be welded for it to be installed too) $45 shop supplies (this and that) When to do it after the spring thaw... And now for the silver wagon to sleep a long nap till springtime for me to do a proper rebuild on her along with other accessories that have been long in planning and funds will be fully ready for it... time well spent - then....(sigh) well its dinner time. On to other topics...
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ummm worst case senario
well i got the car back from the shop. and it was running a bit rough. GUESS What......Yess-sirreee bob. Went to take Larry(step Dad) out for a ride to make sure my brain was thinking the same possibilties with regard to the "Feeling" of a miss, or clogged fuel injector or maybe the timing wasn't "just quite right".... Well, mildly got on it leaving the driveway... and *POP*! sure enough that HLA/Rocker Arm. Just did its thing again. So I guess tomorrow AM I'll start her up to warm it all up(and the garage). Then take the valve cover off and put it back in. However I dare think that the previous advice of using MMO is now a necessity before i yank the engine out entirely and do a head swap. Because if this rocker arm is popping out in the cold weather then....... something is seriously needing overhaul or at the least a HLA needs taking apart and cleaning and reinstalling... which means that I'll need to at least take the cam tower off to do this. Now am I babbling too much? IS this sound judgement talking here? Man I sure do miss being in Texas and in college... I could just throw her up on stands and even in this time of the year put on a coverall and long pants and I'd be set... but tonight forcast means another night of subzero temps..... BRRRRRRRRRRRRRRRRR. not fun...really, not fun. but hey. its a part of life and a solid character building experience eh?
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ummm worst case senario
no it was in fine shape... it just "popped out"..... wierd huh?
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ummm worst case senario
Ahhhhhh okay so that's the cylidrical metal unit that has a "ball hitch" looking top to it.... that's the odd thing, i was letting it warm up slowly as it had't been driven in like nearly 4 weeks, so i was being very calm and letting it warm up...it didn't even get above 3500 rpms at the time it made the now obvious pop that allowed the C-F to fall out. Well i did as suggested.... remembering a physics buddy stunt from a few years back when he had to put some new lower ball joints in his late 80's buick regal... he got a can full of liquid Nitrogen and poured it on the old ball joints base and then tapped softly with the hammer, and "boink!" out popped the rusty ole ball joint... cooled it off so much it shrank enough to allow it to be dislodged even with the gummed up rusty surroundings holding it at bay. /tangent this is what allowed me to think... okay it was -6F last night so the metal C-F sitting on the floor(in the clean rag) will be nice and smaller now... maybe the cold engine will also give enough room? -nope... so i put the cover back on... started up the engine and brought it gently to a near operating temp.... let the oil drain back down... popped the cover back off, jacked the car up a bit more.... found a couple "L" shaped screwdrivers and went to work. found one to brace against the cam rough area and push down on the spring's cap... the very cold C-F went on further just after a couple hours of cold testing...well now it took a little more finesce and (Snap) it was back in place...... (valley gril accent)"Like..ohmygawd, it in!" hand cranked the flywheel around slowly with the huge screwdriver on the teeth and watched the lobe and C-F work.... sure enough... it stayed put.... buttoned it back up and started it... let it idle up to normal temp and then a few more minutes to make sure all metal was equal temp. and then slowly bliped it to 2500... fine...then 3100....still fine...cool....then just over 4000 and its still fine... "Cool" so now i'll try her on the road tomorrow when there is sun light.... brother and sis in law are here so .... thank ya'll and i'm gonna go socialize with the family... good night.
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Ultimate RX
soooo what's your luck with speculations on the market? Futures? or have you any luck with "Who shot JR?" (slygrin with chuckle) :-p
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ummm worst case senario
i admit the first thought was, "i wonder what would happen if i just try to stick this back up in there....." and the rocker arm was still "in one piece" i didn't see anything "cracked or missing". As for comparison... looks like I'd have to loosen/remove the cam tensioner pully/ cam cover so that the cam can be stuck back in place...right? [ of course marking the pully and teeth for exact reindexing to reduce the headache.. use moly-b to hold the rocker back in place and all that... but seriously that's getting ahead of the game here... would you mind refreshing my memory, I can't figure out -for the life of me- what the HLA is? Hydralic Lift actuator?
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Ultimate RX
(looks around innocently) you know about that old military saying, "Loose lips sink ships." Right???! wellll on that note... I'll just sitback(with regard to the ID of owner *AND* troubleshooting of UltimateRX) and take someone elses advice... "take care of my own backyard for starters." I think I've said it before but, it bare repeating for sincerity(sp) sake this project is just one of many; why I have an obsene amount of respect for the benefits this board has fostered over the years. (growing paine expected, learning curves anticipated, patience given routinely, and tough love expressed when necessary) oooops sorry... /tangent ends.
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ummm worst case senario
drive r (cyl 4?) = approx 100 PSI (needle barely appeared to go over 100)drive f (cyl 2?) = approx 100+ PSI (needle mimic'd the #1? cyl) So the possible list from above post just got smaller. The lift kit significantly easied my frustration. so it was just a matter of: [X] move air cleaner out of the way [X] deal with the dripping melting snow sludge stuff [X] work around the PS lines, Turbo oil, and coolant lines and {Pop!!!} the valve cover came off smoothly with one oddity wanting to leap at me..... the rear most rocker arm laying in the bottom of the valvecover area. At first glance my brain when "HUH???" because the valvestem, retaining clip, and valve spring "looked" to be the same height as the intake next to it...as the intake did not appear to be touching the cam lobe. So can anyone say, think, shoot in the dark, guess-timate, know for certain, insert wisdom here, what may have caused this? Given the previous posts I'm inclinded to think my eye's misjudged the spring height and position so that it would be a sleeve that "colapsed" or is it more correct to say "swallowed a valve seat" like Milesfox suggested????????? well that's all for now.
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ummm worst case senario
Compression check technically 1/2 done but, found the trouble maker! (going from memory here as my manual is in texas at the moment) :>) [pass r] || [drv r] [pass f] || [drv f] pass r (cyl 3?) = approx 5? PSI (needle actually attempted to move) Pass f (cyl 1?) = approx 100 PSI (needle traveled least to the 100 marker) dr side haven't done yet, i may go back outside to pop the vavle cover and test the drivers side in a few minutes. So to possible the list from y'all and what i was talking with the family and friends about yesterday plus.... burnt valve broken spring lifter collapsed rounded cam lobe valve seat fell in All of these can be checked from just removing the valvecover. thankfully i remember the rubber gasket is compressible to a 4.4-6.7? PSI tork spec. so its just a matter of: move air cleaner out of the way deal with the dripping melting snow sludge stuff work around the PS lines, Turbo oil, and coolant lines yeah i just made it look more opressive then it really is.. i'm just thinking err typing 'aloud' here. So if it is one of the above then the cam tower will need to be removed to fix if its mearly a "out of adjustment or a retaining clip on a valvespring or something like that? Other wise it'll be a head removal and then it'll be a fix the valve... *IF* this is the worst case situation then..... i'm glad i have a few things in storage then huh? {Items in storage awaiting proper time to install: starion IC, Ag HG, EGT gauge, oil cooler(needs the adapter to the block though), and invest in the header???} looks like those Pug's will wait a little longer eh Calebz and Okami (and clan)???
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PICS desperately needed...
speculation here man: Considering the strut(spring) mount for the rears of the XT6 and GL wagons are "appearantly very similar" then wouldn't the design parameters give one the inconclusive hunch that the piece would also be a split-apart 2 piece hub assembly for the XT6 rear? flaw in my perceptions? thoughts, suggestions, dumb jokes????
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ummm worst case senario
Okay given the history of this car... For the last 7+ months she's been running about one tank of gas every 2-3 weeks... usually in one day as its a 1.75 to 2.25hr drive to Grand Rapids, From Beaverton. And for the last 2+ months in dire need of and finally got the clutch swap. Well, due to time constaints the ignition seemed to get slightly outta wack when the tranny was reinstalled with the new clutch setup (XT6 kit).. and she ran kinda rough down to Grand Rapids... I took the manuals with me to parooose while out for the following weeks and would drop them with CrazyMike(elsewhere) ermm, Okami (ID here) so He (his family)and Calebz(when time permits) and me(when next i get to Tejas) can help with the strip-age of the XT6 in storage.... well i thought i had it figured out that it was out of timing..well.. driving it to the house in Beaverton, i had a wired "pop" noise happen... and well, I am sorry to have to admit but, i can quite be ceretain if it was a pop sound or not but, now it has a *VERY* mechanical(metallic) backfire/backpressure sound that screams from the intake on excelleration. SO... I'm gonna list the possibles I'm thinking about at this point given that today i finally felt enough energy had returned from the truck-driving/carbon monoxide excitement i've had recently. The engine idles now beautifully and the timing its set at approx. 15-18 Degrees BTDC ...well its the scratch marks i remember seeing from the last heavy engine work down over 1.5 years ago on this car. Worst case: broke a valve/ swallowed a valve next level: cam not seating valve anymore/ weak spring next level: cam wheel skipped a tooth on one head next level: timing still not correct next level: i'm loosing my remaining marbles. next level: 6th level of Dante's inferno So i know this sound is actually acousitcally eminating from the pass. side head area, that tells me its cyl #1 which is at the front(closest to the front bumper) of the block right? okay now i think i'll turn in and get some shut eye.... merry xmas folks and what a beautiful -10F. clear night out it is currently hope yours will be a beautiful 25th morning and remainder of the weekend too.
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Salutations All
welcome, seasoned greaslings' and alll that moly-bean dip to go around the halls! Looks to be a Conn. uprising eh folks? that's a few new ones I see here from that fair state now huh?
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2.1l Ea82t
(shakes head side to side at the two of you 3 letter "ID's") as for the bored out 2.1Litre idea.... aside from 'paperthin sleeves, i think one carry over from a previous thread(circa about 12-18 months ago atleast) i would also expect to convert the head bolts to head studs. right??? Oh and i would assume(uht ohh) that the piston head surface is suitable for valve travel in the EA series heads right? And lastly... from this point i would for my curiousity sake ask what actual quantity of diameter is the difference between the pistons? in mm if you can swing it anyways... oh and BTW (points out window) I just saw a siloette cross over the moon in our totally clear sky... it was this most odd image of antlered herbivores and a sled with a chubby figure wriggling in it... you know I'd sware the lead animal had some odd light affixed to its nose. anyone else see such a thing around midnight?
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http://www.car-part.com/index.htm
I've suggested that site for a long while now..... and as for your warning..... the other aspect is that i had come to realize... approx 50% of the sites (in my experience) are of the thype of JY that doesn't regularly check their email and their 800 number is the best bet. i'm currently searching for air ride struts for both types of cars
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clutch replacement fun and much more....
WOOOHOOOO! Craven you rock! Thanks a bunch big guy. after a little frustration and some jostling.... its in place. Now to put all the small nuts and bolts back together on the shifter arm, rear driveshaft, yada,yada,yada.....
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adding fog lights
I have used both Hella 500(550) series and the Bosch fog lights. I take the black shield out of the housing andf then reinsert the lightbulb and the area of illumination is fantastic at either 55 or 100Watts. I'm baised toward the gold hue'd lights...my eyes use it better then the white lights. go figure. the baosch are typically under $50 for the kit. the last set i got were on sale at $36 i think. The Hella's are typically around $65 IIRC.... caio
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Copper HG Source??
the shop is in southern cali. i emailed with the folks there and they "stopped making the gasket sealant and sent the recipe to some folks that do MG's and other makes as he said he didn't have time to do it for every order." i never heard from the folks as i requested order info from their 800 number and email site.... maybe, just maybe I'll remember before tomorrow?????
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clutch replacement fun and much more....
okay folks looks like i completely lost my brain cells that had the memories for drop and install of the tranny. I can't seem to get that puppy in to save my life. I first tryyed the "single jack with a block of wood to hold the rear of tranny up as i lifted and guided the splined input shaft into the clutch disk... had used the clutch alignment tool that came with the kit and the disk was correctly aligned . the lower two studs were clean and the tranny did take a little effort to get up on to them.. but would go no further. took back down and tried it "manually using my legs to support the tail section and the arms to lift and guide into the disk but this next hour of effort was exhausting and frustrating... oh yeah and it was kinda chilly too. last attempt was with a second body to help(Mom) and we just couldn't get the top front "Tranny to engine block" bolts to pass all the way thru the engine block section for a nut to grab any threads and pull the tranny the rest of the way on... I almost once had the lower studs in far enough to put nuts on them.. and that was when the clip ring that holds the throw out bearing to the folk arm popped off. Yeah so it had to be pulled back apart to put the clip ring back on.... well i am going to bed now... night night.. will check in the AM to see any other advice... sage or otherwise. yes i know how to laugh atmyself but i'd prefer to wait till after the car is back on all fours if you don't mind waiting till then to make any wise cracks please.....(grumbles at self for letting an inanimate object best him)
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clutch replacement fun and much more....
well lets see lets start out with the environmental parameters.... sunny clear crisp 21 degrees at sunrise...45+ by 11 AM just ate breakfast and went out to put subie in garage to jack it up and swap out the clutch kit. removed the front wheels, popped out the CV pins at the tranny stubs; disconnected the shifter arms at the tranny and pulled out the rear drive shaft middle support(vibration dampener) two bolts. layed the shaft off to the side, loosed the tranny support bar 19MM bolts then disconnected the cables at the top of the tranny and the speedo cable(oops almost for got this one); disconnected the electricals -obviously- and then finally took out the starter and the 2 bottom nuts and the top two bolts that hold the tranny to the engine case. then the slow process of dropping it out, under, and arround the exhaust pipe.... removed the offeneding PP, throwout bearing, and disk....yuppers it was toast... it was within a mm of the rivet surface... had some mild spots of polished flywheel and PP surface... went in for dinner at this point as it was chilly again and the sun had set by now.... Ya see i had this overwhelming urge to take my time... neaver mind the total removal time(according to the family is 2.5 hours for removal last night) okay now today i was to get started at the ripe ole time of 10 (ish)AM... nope... today was the first day of rifle deer season.... and Larry(Step-Dad) got a nice one.... so i was asked to go help take it to the processor. this took time so about 1:30PM I finally got started on the install... cleaned the flywheel and scuffed it up a weeee bit with #0000 grade steelwool and a green brillo pad. .. i had to remove the flywheel to get the pilot bearing out and in the process broke 3 cheapy 14MM sockets on the flywheel bolts as i had misplaced the craftsman socket last night. Okay so now that its back in and asked Mom to provide a little third arm and hand assistance while torquing the flywheel back in.... i was then able to spend the next 1.5 -2 hours dinking around with the hydralic and different agles to slide/lift/manhandle the tranny up into a position for the CV's to be slid back on the stubs....(I ended up sliding under the car and then sliding the tranny up onto my knees and chest) once there i used the knees to lift the tail section and my arms to scissor(sp) the front up and into place. Well its resting on the exhaust and the CV's installed and ... its time for hot tea(Ginger) and a break... its chilly out there.... and soloing a clutch swap in this weather -scratch that- solo period... is not fun by ANY stretch of the imagination. see the weather where I'm currently at: http://www.intellicast.com/Local/USLocalStd.asp?loc=usmict1713&seg=LocalWeather&prodgrp=Forecasts&product=Forecast&prodnav=none&pid=none oh yeah and the joy of knowing i have a preplanned load out of Muskegon,Mi tomorrow for Kansas City [picks up between 8 AM and 2 PM](YEAH a load away from the NY/NJ arena of freight)!!! ...and I was planning on recieving a wonderful massage trade this evening to boot! Alas it looks to be a no go on the massage and i'll just head to Grand Rapids once its reinstalled later tonight. alright now back to the tea as it needs to be nuked again to be really warm this time of night. Unless its absolutely necessary i don't recomend a solo adventure of this variety. Side note: *IF* anyone happens to run across or have a spare set of relay's and vacuum parts to the vacuum actuated Locking Rear Shaft on this FT4WD tranny out of a XT6 I'd like to talk to ya about financially(or other wise) trading with you for them... granted the rearend isn't a LSD rear yet..... but that's in due time as well. OKAY Subject tangent!!!!! ....there is this individual who lives in PA that was wanting to aquire the 14" pug's that Calebz has? and you have/had some Aluminum 15" pugs? Well now you'll have to deal with me on the Pug rims for when next i get to Texas I'll be picking them up from him for a cost to me... and then i'd consider trading the 14" steels for your 15" alum's *IF* your still up for it...... the only catch is I'll have them with me on the truck(18 wheeler) so you'll have a 48 hour warning for everytime I'm able to roll through your neck of the woods in PA. So get in touch with me or Calebz for my cell # and we'll see how easy it will be to swap out the rims and when over the next few months it will occur. Fair enough?????? seems fair to me to be this up front about the situation so how about it dude? you still on the board and will you see this thread before the end of the year? (wry grin) [Tip's the hat and gentlemanly bow to the Lady's in the house] then[waves to all the guy's] "Seasons greetings ya'll!"
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What happens if....injector time.
injector flow rates... that being said where/who has the sheet to show flow rates for EA82 and the ER27 injectors for comparison AND for comparison from the cleaning that you guys are thinking of doing.,.... inquireing minds and all that