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Everything posted by wtdash
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Local guy on Craigslist selling a '92 SS w/an AT and 195,000 miles. I just want the EJ22T (and the wheels) and the whole car ensures I get all the parts for the swap. Car was a 'soft roll' so the roof, hood and one fender took the hit. It's been sitting in back yard under a tarp for 2 years. Might run, but hasn't been started by seller. No history/maintenance available. Title is available. Asking $950. What say Usmb?
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Did the deed this last Friday/Saturday. I had 2 helpers and we replaced the transmission, torque converter, driveline, flexplate, rear axles, left front axle (surprise!), starter and rear differential. As mentioned thru-out USMB the TC was a challenge to line up :-\ . We all spent some time trying to figure it out. Eventually, I figured out what worked was to put the approx. 10" tube piece into the TC, then put both pieces into the tranny, turn it a bit, and it would seat. Used tie wraps/cable ties to hold it in place during the install. W/out the old to 'test' with, I'm not sure we'd have figured it out! I'm going to make a point to post some pics. The rear diff was only a pain as there is more hardware to remove to get the axles out- axle nut, control arms, sway bar, strut...on the front it's just the nut and struts. The front left axle boot was completely ripped, and the inside of the wheel, fender and strut were covered in grease, so that was the surprise:rolleyes: , but was an easy $75 fix w/an axle from Autozone (yeah, I know - not A1 quality but I needed it - NOW) . Outside of stipping a bolt on the pinion/yoke connection, which didn't matter as we replaced them w/the new (er) diff and driveline, there were no other major issues. I did find my left front bearing is shot, as I took it in for an alignment (I didn't 'supervise' the removal of the front struts and mark the alignment bolts) and they couldn't do it due to the bad bearing . Those are E-x-p-e-n-s-i-v-e to repair..$250+!! I did leave the '90 TCU in initially and didn't seem to have AWD - that was until I punched it on a dirt road the rear end felt like it kicked in after 10 feet or so. But the next morning, I could hear the front wheels squeal a bit on take off and I've NEVER broken them loose on dry pavement, so I don't think the AWD was working correctly. So, I swapped in the '91 Turbo TCU last nite and it seemed to be working properly- I 'tested' it on a patch of gravel road and couldn't break it loose ....If I still had only FWD, it should've spun for a little bit...even w/the non-turbo 2.2! Thanks to all for the info on the forum and to 86RUGuy for helping me get the tranny and to GrossGary for his valuable input. UP next??? Maybe a Turbo??? Or something easy like the 50/50 diff lock trick.
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I don't know how much lift overall by just replacing w/OB struts and springs, but likely @ least 2 inches....I know that when I first got in the car after the swap it was noticeably higher. Swapping top hats depends on your tool selection. I've never done Subaru top hats, but I've heard it's easier to remove the top hats if you loosen 'em (don't remove!) while they're still installed, but if you have a vise/work bench, probably not a big deal. Then you'll need the spring compressor, which if you have power tools makes it an easier job, too.
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http://www.ultimatesubaru.org/forum/showthread.php?t=75024 On my post above I stated I was looking for a used replacement for my '90 Leg AWD Wagon due to a couple issues. Although the issues haven't gotten any worse, I"m planning on doing the swap w/in the next month. I bought a '91 4EAT and rear VLSD, both out of a Turbo (Mucho Thanks to 86ruguy for his help!) that I'm ready to install. I also got the Torque Converter, driveline, TCU, starter, Flexplate and rear axles. Mr. Grossgary suggested the TC seal, ring seal around the torque converter shaft and the rear output shaft seal.....there's also a 'graphite' seal, which may be included in Gary's list?? He also states to leave the rear main alone, unless it's leaking (it's not- yet), as it is tricky to replace. I have a Haynes manual and will likely enlist the help of a family friend who's a Jeep fanatic - he has the tools and a shop. Any other links or books/manuals I should get? This will be my 1st project of this magnitude, but this doesn't sound like it's technically challenging as much as labor intensive. I've done a search here and thru Google, so I have some info to go on, (esp. about ensuring the TC seats properly) but any additional details are appreciated. Also, any info specific to checking-out the VLSD is welcomed. Thanks!
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I did a direct swap of front and rear struts from a '97 OB (used) onto my '90 AWD Legacy. I drilled 2 new holes in the rear as I didn't want to deal w/swapping top hats. I believe I used the outer bolt hole as a guide. Mine do not fit perfectly inside the hole in the top of the strut mounting location - they're off by 1/2" or so, but snugged up tight and don't squeak. If you drill 3 new holes using the OB top hat as a guide they might fit like the originals. Other than the top hat issue, installation was easy enough - and I'm no mechanic. I did struggle making room for the struts in the front and rear but found a lever to pry the wheels down far enough to get the struts in. For the brake line, you'll need to remove the clip and cut the brakeline mounting bracket thru one side and bend one end up and the other down to get the hose out. I've had no issues w/spacing of the rear sway bar or any other suspension parts. I have 205/75-R14 tires, which do rub on the front @ full lock. I have 205/70-R15 studded snows that are essentially the same dimensions, and fit too. There's less than an inch between the front of the back tire and fender edge. I've not had the car offroad to test full travel, however. I took it in for an alignment and it was just barely off in the front - ensure you mark the locating bolts/nuts/spacers when removing. The car drives straight w/no issues. It does respond quickly to steering input, but maybe just more noticeable as my old struts were.....old! I have over 4K miles on the swap and so far, so good. Good luck.
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mtsmiths
wtdash replied to mtsmiths's topic in 1990 to Present Legacy, Impreza, Outback, Forester, Baja, WRX&WrxSTI, SVX
My guess is Spokane Hoopfest traffic heading back. 20,000 plus competitors (6,000 3+ member teams), quite a few from Seattle I'd bet, would cause some grief. This is common on holiday weekends, too. I used to live over there and had the 'pleasure' of doing the Ellensburg to summit stop-n-go. -
'90 Legacy Wagon w/"power" locks. Passenger-side interior door lock button/switch (Gen1 don't have a dedicated lock/unlock switch) will not stay unlocked while pulling the interior handle; pulling the handle causes it to lock. I have to hold the button "open" while pulling the handle to open the door. Also, occurs from outside if the button is not completely open on the inside. I took it apart but can't figure out if something's missing or just broken. Or whether it's related to the handle or the door latch mechanism itself. The power locks do work on the passenger door, BTW. Thanks for any insight.
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Put me in for a set, too, please. I believe the '90-'94 models are the same, but would like a '90-'91 to be sure. This is the front driver and passenger seat belts, and the trim on the B-pillar, along the headliner and down to the windshield (or do you Canadians call it a Windscreen? ). I'd take blue or gray. Thanks, Td
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The EJ22 is a great engine. Regarding non-interference, only the EJ22 non-turbos prior to '97 are non-interference, according to what I've read here and elsewhere. Here's a Wikipedia link: http://en.wikipedia.org/wiki/Subaru_EJ_engine "The SOHC EJ Subaru boxer engines were non-interference engines through 1996. "
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I pulled all the belts and the noise is still there, so still unknown. I did try to remove the heat shield under the front cat (as suggested by Subie shop), but the bolts are rusted/heat welded? so that won't be done anytime soon..no rattles coming from it regardless. I did put 800+ miles on the car over the weekend, w/out incident. Car ran perfect, shifted great going up/down 2 passes and got 28+ MPG @ 70 mph (OR) - 75 mph (WA). I'll drive it as is and keep an eye out for another tranny. Thanks all for the feedback.
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1990 Legacy Auto AWD. There are 2 hoses coming off the top of the front differential - near the differential dipstick. One is leaking/draining on the starter, which then runs down and ends up on the exhaust. I had all the diff fluids changed about 1 month ago and the dipstick shows overly full....just drain some out and it'll be good? Thanks
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Update: Taken to 2 shops. First one, a dedicated tranny and muffler shop, said it would be $150+ to fix the check valve, and they couldn't find the noise, but it's not in the exhaust. They suggested i go to the shop below. 2nd one was a Subaru-only shop (they service and sell used Subes and have a super-nice '97 OB for sale ). They said not to bother fixing the check valve (I left it overnight for them to test cold) and the noise was "rocks stuck in the heat shield" (if so why didn't they remove the shields to verify???) or noise in transmission ("Thanks for sharing" :-\ ).They suggested I'll need a new/rebuilt tranny....I'm waiting for them to call back w/a quote. It's the 2nd time I've been there and neither time have I been too impressed w/their diagnosis. So, for now I'll keep looking for a used one and drive it 'til it starts to die.
