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Everything posted by GeneralDisorder
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E81 hatch vs. wagon
GeneralDisorder replied to eVIL_NTT's topic in Old Gen.: 80's GL/DL/XT/Loyales...
I agree with Brian - plug the hoses - use a bolt and a small hose clamp on each of them. They would never look for this canister as it is behind interior molding and they would have to dismantle the car. No sense replacing it and having another nipple break off. Rip that crap out - if you are feeling really handy install a small pet-cock in the end of the lines and make it reasonably accessible - then you can open them back up so the system can vent properly after they test it. GD -
You would have been out of luck completely on the 4 speed - they are totally different from the 5 speeds. GD
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newbie with a busted subie
GeneralDisorder replied to jesusno2's topic in Old Gen.: 80's GL/DL/XT/Loyales...
Sadly, unless you do something really horrible or don't maintain it at all the EA82 you have will probably just keep going till it hits 300k or more. They aren't the best engine Subaru ever made but it's not because they aren't mechanically sound - mostly it's little annoying stuff like the poor cooling system or the timing belts. Nothing you can really kill-off the engine over. The ticking lifters only mean that the oil is being aerated - it indicates nothing beyond that and it's common for people to go 100k+ with them ticking away like mad - no damage will result from it. The 3 speed automatic will likely claim the car before the engine does - they are less known for reliability than most Subaru transmissions. The WRX's are nice to be sure - but I don't identify with the crowd that drives them and I prefer to fly a bit more under the radar with my rigs. The insurance can be high if you are young and most of the used one's out there have been beaten like a red-headed step child by their previous ownership. You could look for a Gen 1 Turbo Legacy - that's what I have for a daily at the moment. The EJ22T (2.2 liter) is actually larger than all but the most recent WRX engines and can be built into quite a monster as it is a stronger block being partially sand-cast and closed-deck. They were 165 HP stock but "stock" is without an intercooler and a small turbo. Good for around 275 HP without any mechanical mods and there's just about no limit (800+ HP) if you start changing heads and internals. But as I said - if you need help with that EA82 just send me a PM. I have a number of boxes of parts for them and no longer own any - don't intend to either. All my rigs from now on will be EA81, or EJ series. The EA82 just doesn't fit anywhere in my engine scheme - it's too close in performance to the EA81 but without the ease of maintenance and reliability. GD -
E81 hatch vs. wagon
GeneralDisorder replied to eVIL_NTT's topic in Old Gen.: 80's GL/DL/XT/Loyales...
It's there, but it's a completely different shape and size - I doubt it would fit. And why do you need one? I have NEVER heard of anyone replacing one. The charcoal canister in the engine bay I could see, but the one in the rear?!? GD -
newbie with a busted subie
GeneralDisorder replied to jesusno2's topic in Old Gen.: 80's GL/DL/XT/Loyales...
Yep - totally gutless. 84 HP for the carbed engines, 90 for the throttle body injection. If you have the carbed engine you can put on a Weber - that will make it feel like it has a bit more power, and will give it more low end grunt. They accell at doing things other car's do not - the 4WD's with the dual-range transmissions are actually amazingly capable off road even in stock form. Sadly all that capability comes at the cost of not being a comfortable freeway cruiser. 84 HP just doesn't move 2500 lbs of car worth a damn. A lot of folks either upgrade to the EJ22 or relegate their GL to an off-road toy (lifts, tires, etc can be added) and buy something newer for street use - I have several EA series vehicles - a lifted wagon and a hatch that's to be lifted at some point, but I traded up to the newer gen stuff for daily driver status about 5 years ago - nothing like a turbo 2.2 with a sport suspension package to make even the boring commute a bit more fun. I'm in West Linn (south of Portland) if you need a hand or some tips I'm usually not too hard to find. GD -
newbie with a busted subie
GeneralDisorder replied to jesusno2's topic in Old Gen.: 80's GL/DL/XT/Loyales...
Where in OR are you? New belts - address the cam case o-rings, oil pump and seals and maybe a new set of lifters. Probably has another 50k left in it or so - maybe more. GD -
Found a New Subaru
GeneralDisorder replied to The Dude Abides's topic in Old Gen.: 80's GL/DL/XT/Loyales...
EA81's are not the easier of the two - EA82's are easier in my experience. But as with anything it depends a lot on the model/year/specifics of what you are converting. My 84 wagon.... well I'll never do another if that's any clue for you . The biggest drawback to the EA81 swap is having to change the gas tank.... BIG suck! GD -
Found a New Subaru
GeneralDisorder replied to The Dude Abides's topic in Old Gen.: 80's GL/DL/XT/Loyales...
Why not save your pennies, fly out here for a vacation and bring home a west coast gem. 4WD GL's command almost nothing out here - hell my local yard had an 88 GL D/R running driver for sale for $550 last month - probably still there - that's how bad they are wanted . Come to the next WCSS, get all fixed up for your ride back, and have a nice vacation at the beach while you are here - isn't that worth the extra $1000 it would cost? And I'm sure you could save that much in a whole year am I right? Don't buy a messed up DL and screw with 4WD swaps - I've been there and done that and let me tell you it's not all that it's cracked up to be. I think maybe myself, Rob (Turbone) and a handful of others are the only one's that have done it and it's not as simple as those who have never actually put tools to bolts would make it sound. GD -
Need advise 2.5L engine swap to a 2.2L
GeneralDisorder replied to santiael's topic in Old Gen.: 80's GL/DL/XT/Loyales...
Ok - AND XT6's. I always forget they were still being made.... GD -
It's a relative thing - relative to age. They were good engines in their day but most now need a lot of maintenance and they always needed timing belts every 50k - that was just the nature of the beast. Being in Florida you are going to be have issues with parts availibility, cooling system maintenance, and finding anyone that still has the skills to work on them. 17 MPG on premium?!? First - why in the world are you running premium? And second, unless that's a Forester XT with the 2.5 Turbo you should NOT be getting 17. Hell that's what I get with a lead foot on my 91 SS Turbo.... something is wrong if you are getting less than 25. GD
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They are not an interferance fit - if you have to actually HAMMER on them something is wrong. It's just a bit of impact to dislodge them from any varnish that might be holding them in place. On well maintained engines and at reassembly they can be pulled out and inserted by hand. It's a finesse thing and you have to have a bit of feel for it. Slight force isn't going to hurt anything - it's jut the piston slapping the bore a bit. GD
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ea82 manifold on ea81
GeneralDisorder replied to nolicense's topic in Old Gen.: 80's GL/DL/XT/Loyales...
Hey! I remember that thread! Cool. GD -
If you have to ask about an AC idler pulley killing the deal on buying an '88 GL.... then you shouldn't own one. You don't have the skills to keep it on the road. +1 to what Cougar said - the 88 won't get enough better mileage to justify the added cost of maintenance on a car that's now 21 years old. And EA82's are just a pain in the butt. GD
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Need advise 2.5L engine swap to a 2.2L
GeneralDisorder replied to santiael's topic in Old Gen.: 80's GL/DL/XT/Loyales...
Yes it is possible - but please post this in the new-generation forum. This forum is for pre-1990, Loyale's and Justy's. GD -
Remove the y-pipe and isolate the problem. It is likely to be the inner pipe - that section is double-layered, or a heat sheild. Tack weld the offending bits in place and reinstall. Should be a simple fix - no reason to replace it if it's not leaking and is otherwise functioning normally - they are pretty expensive from the dealer - probably $200 to $300 or more. GD
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ea82 manifold on ea81
GeneralDisorder replied to nolicense's topic in Old Gen.: 80's GL/DL/XT/Loyales...
Fel-Pro is not a good choice for the intake and exhaust gaskets. The dealer is the ONLY place to get those if you want them to last more than 10,000 miles - specifically the Fel-Pro intake gaskets are simply paper and the OEM gaskets are graphite impregnated metal - coolant flows through the manifold so you want something that's going to withstand the pressure - the paper does not in my experience. EA81 and EA82 carb/SPFI manifolds call out the same part number for the intake gaskets. For the rest - the cost difference is negligible so I would get them all through the dealer. On EA water pumps I generally just use a very thin layer of Loctite flange sealant (518 I think) or you can use RTV if you don't have any 518 around. The OEM gaskets for the water pump are just paper so I prefer the flange sealant personally. The front main is just a lip seal - probably nitrile but I have had issues with aftermarket seals not having a good fit on the OD. Use a bit of Loctite 242 (I use the 248 stick form) on the OD of the seal and make sure you drive it in sqaure and flush. Valve cover and oil pan gaskets are cork - the OEM cork material is much denser than the aftermarket stuff and holds up much better. RTV is important here - it is not called for in the FSM but coating the cork in a thin layer (as thin as you can get and not see through it) and letting it dry creates a protective rubber layer that will repel oil. The cork gaskets seal very well but have a short lifespan if not protected in this way - the oil soaks into the cork and breaks down into varnish - causing the cork to shrink and become brittle over time. The RTV prevents this and also makes them reusable if you do it right. Most people use WAY too much of the stuff - one standard squeeze tube of RTV should do a dozen oil pans or more. Use SPARINGLY - the stuff can clog oil passages and filters if it breaks off and gets sucked up. GD -
I know what you mean - my box looks just like that. I work directly with a couple of really filthy tech's and their boxes are crammed to overload with everything immaginable - drawers dedicated to nuts/bolts/fasteners (we have a very extensive shop supply area for that stuff), and others just full of dirt/filth/porn etc. Somehow I imagine their homes are like this as well GD
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idle is wavering, backfire on higher rpms
GeneralDisorder replied to lyons's topic in Old Gen.: 80's GL/DL/XT/Loyales...
Could be just about anything - Hitachi's are finiky like that. If you really want it to work correctly tear the carb down and rebuild it properly - resetting everything to factory adjustment. Your backfireing is the only thing that's probably not entirely the fault of the carb - you are getting fresh oxygen into the exhaust probably somewhere in the y-pipe. Either the AIS valves are broken or there are holes/gasket leaks, etc in the y-pipe. GD -
Concensus on why my Weber's acting up?
GeneralDisorder replied to ezapar's topic in Old Gen.: 80's GL/DL/XT/Loyales...
The filter in the engine bay is really a "vapor seperator" although it does have a filter element as well - the one that actually traps debris is the one before the pump back near the tank. How does that one look? Have you tested your fuel pressure? It would be worth it to throw on a $5 gauge and see what you are putting out. The stock fuel pumps only put out around 1 to 1.5 psi. Sometimes it's not enough for the Weber if they are starting to drop in pressure. Pull the supply line to the carb and wire the fuel pump to run - see what kind of volume you are getting into a bucket. No sense tearing the carb down till you know for sure the problem isn't simply poor fuel supply. GD -
So your car is currently 2WD or 4WD? Are you wanting to go to 4WD, FT4WD, or AWD? For starters, you aren't going to keep up with that WRX unless you invest more money than a used WRX would cost into an '86 GL. You don't have the engine, you don't have the grip, you don't have the suspension, and you don't have the brakes. GD
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First year for the 1.8 SPFI?
GeneralDisorder replied to kybishop's topic in Old Gen.: 80's GL/DL/XT/Loyales...
http://home.comcast.net/~trilinear/EA81_SPFI.html At the bottom of my EA81 SPFI conversion write-up you will find Snowman's original EA82 conversion write-up. About the only thing that's different is some of the electrical hook-ups to the car, the distributor mod, and the IAC mod. The rest is very similar so you can reference my write up for that as well as Snowman's. I have more pictures in mine than his does. To answer your questions - yes there is a computer, and yes you can swap the entire engine. Most of the modification have to be done to the fuel system and the wireing. There's quite a little bit of wireing involved and you will have to pull the entire front-end harness from the donor. The fuel system has to be upgraded to high-pressure hoses and fitted with the SPFI's fuel pump and wireing to run it. The hard-line diameter is different between the two bodies and you will have to get some adapters to convert to the required diameters of the new components. The return line is smaller but still seems to work fine for most people. Lots of folks have done it - don't be afraid to dive right in. The SPFI system is the best fuel system ever made for the EA series engines - dead reliable and simple too. GD -
You need a reader. Seals fail - no engine is immune to it. Your engine is mostly known for it's propensity to eat head gaskets. Someone will know - I can't think of what it would be off the top of my head. The better question is why are you asking? And a picture would help. Dealer, or maybe eBay. There isn't a single FSM - there is a set of books - buying the whole set is expensive. GD