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My '83 GL: The Ski Wagon

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  • Author

This is a good option, I may see about this over POR15 again, as the POR doesn't seem to be holding up all that well, perhaps it was the prep, but I thought I did a fine job on prep work.

 

If I buy the Chassis paint, I will post my results after using it.

 

dont bother with Por-15. Way too much fuss.

 

Check out Monstaliner's chassis paint.

 

 

http://www.monstaliner.com/monstaliner_how_to_stop_rust.htm

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  • AdventureSubaru
    AdventureSubaru

    Part one of the journey was completed just over a week ago. My brother and I took the car to it's "drop point" where it will be picked up by the new owner soon enough.   I hadn't seen the car in jus

  • Mechanical_misfit
    Mechanical_misfit

    sorry for the delay!      

  • I swapped the DS front fender last night. The original was totally rotted off on the bottom and something was misaligned. It caught on the door every time I tried to get in or out.     It's sti

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  • Author

I still don't understand what the EA81 is, I always though the EA81 was a 1600 motor? The EA82 being a 1800. I find contradicting info throughout the internet.

 

Non-Turbo EA81

1. 1600cc

2. 1800cc

 

Which is it? lol.

Por-15 is not supposed to be exposed to sunlight if I remember correctly. Possibly part of the problem.

  • Author
Por-15 is not supposed to be exposed to sunlight if I remember correctly. Possibly part of the problem.

 

Correct, they offer a Topcoat if it is being applied to an UV exposed area. But the issue I see is under the vehicle, kinda peals off. Rust-oleum Bedliner is hard as a rock and does not peal off, perhaps a better product for some apps.

 

Interesting Sale thread for an '84 Ski wagon.

http://www.ultimatesubaru.org/forum/showthread.php?t=119085&page=3

Edited by TheLoyale

  • Author
1800cc. The EA71 is 1600cc. Wiki :headbang:

 

Roger that. Thank you!

  • Author

I was looking at engine specs on Wiki, EA71 vs. EA81 - The only different between the two motors (At least Wiki says) is the EA71 has a Stroke of 60mm where as the EA81 has 67mm stroke, both share the same Bore (92mm)

 

Also the Compression ratio dropped in the EA81 to 8.7:1 from the 9.0:1 of the EA71.

 

Is this info correct?

  • Author

The other thing I am looking for is the proper Alt bracket for a Non AC EA81. Mine had Dealer installed AC which I removed, I now want to move the Alt inboard more and shorten the belt.

 

Anybody?

  • Author

Found some pics of a '80 Ski wagon once owned by McBrat.

 

PDC_0040.jpg

 

PDC_0056.jpg

 

PDC_0058.jpg

The other thing I am looking for is the proper Alt bracket for a Non AC EA81. Mine had Dealer installed AC which I removed, I now want to move the Alt inboard more and shorten the belt.

 

Anybody?

 

Send a PM to lyter1983

 

I just purchased a motor from him, and in order to get the thing light enough for UPS ground, he stripped it a bit for me.

 

Alt bracket included.

  • Author
Send a PM to lyter1983

 

I just purchased a motor from him, and in order to get the thing light enough for UPS ground, he stripped it a bit for me.

 

Alt bracket included.

 

Thanks, I will do that. :headbang:

the EA71 has a Stroke of 60mm where as the EA81 has 67mm stroke, both share the same Bore (92mm)

 

correct

  • Author

I forgot to add one more thing to the list, I need to replace the hood latch assy. At least I got the old one out.

  • Author

More progress.

 

Rear Cargo flooring/Subframe - Before.

Weldchlng002.jpg

 

Weldchlng003.jpg

 

After, I removed all rust with a wire wheel and grinding disc, I then applied two coats of Hard Bedliner to the floor, after drying, I applied Heavy Duty Ruberized Undercoating to finish it off.

Weldchlng014.jpg

 

Weldchlng017.jpg

 

Weldchlng016.jpg

 

Here is my first patch on the floor, Very solid and no burn throughs. 16ga steal.

Weldchlng005.jpg

 

I then covered the other round holes.

Weldchlng008.jpg

 

After that, I cut out of rust hole and then started welding in a new patch when I ran out of Wire! Damn, need to buy some more Fluxcore Friday.

Weldchlng012.jpg

 

As you can see, only a few spot welds until I get more wire.

Weldchlng013.jpg

 

Another day ends...

Weldchlng021.jpg

  • Author

Rob picked up the Tank, Rockers and Fuel Pump for me today! Thank you Subruise!

IMG-20120314-00621.jpg

 

IMG-20120314-00622.jpg

 

12031495001.jpg

Edited by TheLoyale

Looks good! You may want to pick up some gas... less clean up.

 

Wish I could find some factory rocker panels... great find!

  • Author
Tom, I think you forgot "replace the clutch" from your list.

 

I am not sure if I need a new clutch. Could have slipped due to flash rust from sitting.

  • Author

So when I started today, I felt like this.

Welding007.jpg

 

Mid way thru, I felt like this.

Welding008.jpg

 

But finally at the end, with a result of this...

Welding001.jpg

 

Welding002.jpg

 

Welding004.jpg

I felt like this!

Welding005.jpg

Lol at the last pic. Looking good. The rust in this one really isn't that bad. Keep up the good work. The driver's side front floor pan is always the worst I usually start there now to get it out of the way :rolleyes: Can't wait to see the new rockers go on this!

two in the pink, one in the stink???? :drunk:

 

Two in the slit, one in the ************.

Two in the coot, one in the shoot.

:lol:

  • Author

Two in the Poot one in the Toot? :popcorn:

 

Yeah, the Driverside footwell isn't pretty, but it isn't rotted rotted yet. I'm gonna have to cut up pretty high due to surface rust, and trying to weld scared metal is hard, burns too too easy. But, I think I can do it (I have so far)

 

I am looking forward to the rockers too, trying to make it all work like it did from the factory should be interesting, since I don't have much for reference (except for the complete rust free versions)

 

Speaking of which, I should ask when dude can ship everything out :)

Looking good Boss!

 

I got your hood latch today, it was free. it seems to work, but needs to be greased up. The down side is one of the bolts snapped off in the latch, if you still want it, I can figure out what shipping is and it's yours. No luck on the cable and handle, they were busted.

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