
montana tom
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Everything posted by montana tom
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Well to start , pulling the motor is easier than pulling the tranny. Leave the rear main alone unless it's leaking. reseal the oil separator & change out the o ring behind the diamond shaped plate on the other side of the crankshaft. Be sure to use an impact screwdriver to loosen the screws or they will strip . Nothing to the hill holder system loosen it up while you adjust your clutch then screw it back down till it just starts to move. Exedy is the prefered clutch and will come in a kit with all the other pieces you mentioned including an alignment tool . It will not come with the t.b. clips but i've always just reused them. Have them just clean up the flywheel don't let them take off much.
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Give one of the jap engine places a call, they sell trannys also. I just got & installed one for a 99 forester. my cost before shipping was $535. one year guarantee! Although they won't pay labor on that . The tranny they sold me was originally from a 2.0, they included a new flex plate to match, and a can of pressurized flush to clean the lines and cooler . It installed perfectly and worked great. The engine import places are very good at what fits what and are more than happy to explain it, (in the hope you buy from them) I,ve installed dozens of motors , multible 5 speeds and a few auto trannys all jap import and have only had one engine blow and they replaced it with no problems.
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My 2000 obw has 257,000 miles on it and its got the same clutch as when i bought it at 110,000. I had the engine out recently to replace the HG , checked the clutch while I had it hanging ... and put it right back together again. You will know when your clutch slips and as long as you fix it quickly it won't ruin your flywheel .
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I spent hours on my 94 looking under the dash for power wires to the windows. If you have no luck finding the your problem under the dash, try removing your driver seat and look under your carpet. Mine had a corroded main power wire from all the moisture that gets held under the carpet on the drivers side.
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A 2002, 2.5 will have an 8 bolt bellhousing, yours is a 4 bolt , none of your upper parts will bolt on, as well as your trans not bolting up. It can be done but its more work than your thinking.
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Well # 3 may be the worse one or the first one that the computer is reading. At least it's not that hard to check timing ... well... depending on your experience level , it's not hard to check. You have already tried the plugs, wires & coil, checked compression ... there isn't too much left that it can be. Oh last thought, did you just fill up with fuel ? Could you have water in the fuel filter ???