Numbchux

yea, look closely, you can see the rear output/U-joint on the trans. not sure what's holding that in (presumably you're leaving it in FWD and shifting hi-lo separately). Awesome!! Firewalls? eh, who need's 'em!!

I was in a group of jeeps all weekend (that blue YJ is a good friend of mine's, running a Ford 8.8 rear end and a spool). almost all of them with at least one locker (not only did I not have a welded rear, it was not even an LSD). I got hung up pretty nasty on a trail called Pucker Point. It was quite awesome, I intend to pull the doors off my 4Runner when wheeling (although I do intend to get a set of tube doors for the external protection that 91Loyale mentioned).

good theory. But not so much in practice. Get a wrangler teetering on 2 wheels (RF & LR or vice versa), and then open the doors. when you go to close them, you'll find the latch is inches off. do it in a subaru....they'll open and close all day (unless it's really rusty, in which case, might be time to get a new shell. That was kind of the indicator on the PoopenVagon). Also, when I pulled them on the poopenvagon, I contacted the local sheriff's office to see what the legal perspective was on it, and after a few days research he called me back, and said the only thing that might effect it (this was in MN, about 5 years ago. do not consider this legally concrete), were the rear-view mirror laws. And then he said something about a jeep being designed to run without doors, to which I reminded him that you have to buy aftermarket brackets to relocate the mirrors to legally run without doors. When I did it for the Crawl 4 the Cure 2006, I just brought a ratchet-wrench. 4 bolts, and one plug (there's a great plug from the factory just a few inches into the car). And I pulled off the front doors when we got to camp.

Excellent. My first reaction to your first post was that you need an incline-o-meter in there. looks like you've even modified it to read more angle than stock (stock, it stops at about 30 degrees). here's the one in my buddy's 4Runner a few years ago up at the offroad park: not sure on the Tercel, but I know late '80s pickups/4Runners in SR5 trim had them.

every dimension which would make the above information applicable.

"Fuel pump relay works, ignition relay works" define. wired as stock (ECU controlling them) or not? more info on the EJ22?

the mounting holes between XT6 and EJ caliper brackets and knuckles are different. also they have slightly different rotor offset. BUT, XT6 calipers will slide onto early 2-pot (as mentioned, T-leg, I have a set of '93 JDM WRX calipers that are the same) caliper brackets, which can then be bolted to any EJ knuckle.

My preference. a '96 2.2. most will be non-interference. but still have the smarter OBDII ECU (better mileage, more power), and simpler wiring (the way it's laid out is so much simpler. yea, a couple of the optional wires for an OBDI setup become mandatory for OBDII....but no big deal). I wouldn't shy away from '97-'99 ones either.....yea, they're interference, so you'll have to maintain the timing belt. But that also means higher compression, so even more power, without sacrificing mileage. '90-'94 ones are more common, as the donor cars in great donor shape are more common and cheaper. '95 2.2s have some goofy wiring. nothing wrong with them, but make sure you get 1995 wiring diagrams, as the ECU plug looks the same, but the pinout is not. A '95 ECU will plug into a '96-'99 harness, but it will not work.

the VSS on older cars (both the cars listed in your first post, EA82 and legacy, fit that category) is not a seperate sensor. it is the speedo. just a signal wire. you will already need to track it down and splice it for the EJ22 ECU. so no more work there for the cruise control. yea, the EJ switch might work for either system. You should install a working cruise-compatible switch in your EA82 and get the cruise system working now. and then it will work after the swap. it should be much simpler.

using the EJ cruise would be possible, but difficult. the EA82 cruise actuator is mounted on the throttle pedal. so nothing changed by the EJ swap will effect the way the cruise works. I bet with the trans (and pedal-box) swap, the brake switch didn't get swapped. the cruise system needs a second switch on the brake pedal that's reverse polarity from the brake light switch (depressing the pedal turns the brake lights on, and the cruise off). here's the switch for cruise, climb under there and see if you've got the 2-switch setup: I bet if you replace those 2 switches, which you'll have to do anyway, the EA82 cruise system will work (btw, rockauto has that setup on closeout right now for less than $10...). either way, you will probably also want to hook up a clutch switch. it has the same functionality as the brake switch, so you could hook it up in sequence with it. So if either pedal is pushed in, the cruise is cancelled. yes, VSS on both cars is in the gauge. you'll probably be hooking that up for the ECU anyway, so you could get it there.

WOW!!! :slobber: that's pretty much all I have to say.....

actually, you do need to move the vacuum to the other side of the diaphragm to unlock it. but yea.... I would use the XT6 trans. probably the best option of any EA series setup. the center diff is the weak link. but it's better than part-time 4WD for the street. and the gearing is perfect for a 2.2 (unlike a FT4WD for an EA82t )

it's one piece on PT4WD gearboxes. but two separate pieces on FT4WD and AWD. from a 4.111 EJ trans EA FT4WD pinion is the longer of the 2. use the center diff to match the pinion, of course.

you're still overthinking it. Leave the gears on the output shaft. and just swap the pinion.

way more work. and way more expensive. and by using the stock harness, modified, not only is it cheaper and easier to do, but the stock wiring diagrams and colors are still applicable. the down side, is you have to source a donor harness. But, I've always said it's much better to get a complete donor car....so it's just a matter of pulling it.

you did it wrong mixing and matching gears like you did is definitely not necessary. But, thread's like yours, and Bill's, and what proved this is possible.

could be. I'm definitely no expert in soldering. I, admittedly, suck at it. I've seen it fail too much, and don't trust it. they're not just ok. they're awesome. I get them in bulk through waytek wire, but they can be had from a number of other sources (best local source I've found is Menards. but it's still about 4x more expensive than waytek), most auto parts stores will sell you a small container of them for a couple bucks a piece. as advertised on my website (in my sig) and elsewhere. right now a '90s EJ harness stripped to a standalone harness (for install in an old subaru, for example), is $250.

There's this wonderful thing here, that many of us long-time members have contributed to, called the Ultimate Subaru Repair Manual (or USRM). in it there is a section for brakes. and within that, you will find a writeup about converting to rear handbrake.

my harnesses don't use a drop of solder. in an automotive situation, I've seen age and vibration break down solder and have it crack and fail. I use 3M perma-seal heat-shrink waterproof butt splices....for everything! They're spendy, and kind of hard to find. but worth it. I've said it before. if you can follow instructions to install a set of fog lights. you can follow the instructions to install one of my swap harnesses and have it work exactly like stock. fuse blocks are neat, but entirely unnecessary for this. in stock form, an EJ22 fuel injection system only runs through one 15amp fuse. any FI EA82 will have that very fuse in the stock fuse box that can be used. But my harnesses use a waterproof inline holder near the battery (or 2 if you want one for an integrated radiator fan control circuit). I actually did this years ago with a non-waterproof holder on my loyale, and it's still running strong (almost 70k miles now since the swap). one of my harnesses could run (with no gauges) with only 2 splices, and bolt the ring connector to the positive battery terminal. a switched power source, and power to the fuel pump. here's the page I send out with a stripped harness. see for yourself if it sounds do-able: http://www.numbchuxconversions.com/Files/Harness%20info.pdf

I hope this doesn't sound rude....but was this really that much of a mystery? I put 4.111 gears in my XT6 case. pretty sure I have all the parts to do a 1.19:1 low 4.111 D/R at my house right now. all I'd need is 1.59:1 gears and a modded 4.111 ring gear and I'd be set.

I used one of those as well. and then stock LegacyGT cat and mid-pipes. Just use EJ stuff, and then a custom muffler. done.

Alright, first off. where did you get that pinout? it's strange, as it looks like the FSM one, but shares none of the plug references (B125, B126, etc.) with any '92 legacy diagram I've seen. also the pinouts I've had have turbo and non-turbo listed, as there are only a handful of wires that are different. anyway, all those wires for the sensors. just leave em alone. the shielded wires for the CASs are only hooked up to the ECU and sensor plugs. so you shouldn't have to touch them. They should remain shielded to ensure a good signal, but if need be, it's not entirely necessary. I ran 2 seperate wires for the crank sensor on my loyale EJ22 swap when the shielded wire became damaged. almost all of those wires can be found either at the ignition switch or the back of the gauge cluster. that is, by far, the easiest way to track everything down. beats the heck out of tracking them down individually in the engine bay. all EA82s have an oil light in the strip of idiot lights below the gauges. IMHO, just wire it to that, and be done with it. ignition switch is what turns the ECU on. so yes, you need that. neutral switch needs to be hooked up to a neutral or clutch switch to not throw a code. always disconnected or always grounded will be equally faulty. some carbed EA82s have a clutch pedal switch, otherwise, they're easy to install. just get the switch and plug from a car with one, and replace the stopper bolt on the pedal box.

Sure it does. The starter gets power, doesn't it? just grab that. That's how it's done stock anyway....

I believe the power going to the stock fuel pump relay is switched via the old engine control (I forget how it works....but it's designed not to have power if the engine isn't running). so stock fuel relay will require 3 splices. EJ one requires 1. IMHO it's just simpler to use the EJ one. it's all wired in there like it should be, just grab that power wire and get it to the pump. done. as for the rest. here's the page I send along with a cut harness: http://www.numbchuxconversions.com/Files/Harness%20info.pdf

link? sf.org is something about evangelical christians.....